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Aluminum EN AC-43400-T5

Temper

EN AC-43400

T5 = cooled from hot working and artificially aged

Low-temperature ageing (typically ~160–180 °C) of the die casting to raise yield strength and stabilise dimensions without the blistering risk of solution treatment.

Standard cost $$

Values for the T5 condition

Other EN AC-43400 tempers and conditions

EN AC-43400 is listed in 3 conditions; see the grade overview at EN AC-43400.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
FDefault
As fabricated
Standard supply condition for EN AC-43400; use for thin-wall HPDC housings and brackets where die life and fill are more critical than ductility.155260275 HB27 % IACS
T5This page
Cooled from hot working and artificially aged
Low-temperature ageing (typically ~160–180 °C) of the die casting to raise yield strength and stabilise dimensions without the blistering risk of solution treatment.1952801.585 HB29 % IACS
Solution heat treated and artificially aged
Only for vacuum-assisted or pore-free castings; gives the highest strength but conventional HPDC parts blister at solution temperature.230310395 HB30 % IACS

What is EN AC-43400-T5?

EN AC-43400-T5 is EN AC-43400 in the T5 temper — low-temperature ageing (typically ~160–180 °C) of the die casting to raise yield strength and stabilise dimensions without the blistering risk of solution treatment. EN AC-43400-T5 has a yield strength of 195 MPa (28.3 ksi) and a tensile strength of 280 MPa (40.6 ksi) — stronger than 51% of aluminum grades. Elongation at break is 1.5% and the elastic modulus is 73 GPa (10.6 Msi). EN AC-43400-T5 has a density of 2.66 g/cm³ (0.0961 lb/in³), lighter than 84% of aluminum grades. It melts at 557°C (1,035 °F). F is the default condition FabDigit quotes; T5 is available on request or by drawing note.

Advantages

  • High service temperature — 170°C (338 °F), better than 80% of aluminum grades

Limitations

  • Limited ductility — 1.5%, worse than 91% of aluminum grades
  • Low fracture toughness — 16 MPa·√m (14.6 ksi·√in), worse than 89% of aluminum grades
  • Low electrical conductivity — 29 % IACS, worse than 78% of aluminum grades
  • Hard to polish — 45/100, worse than 76% of aluminum grades

EN AC-43400-T5 properties

Typical room-temperature values for EN AC-43400-T5; 21 are specific to this condition. Other listed values are EN AC-43400 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

EN AC-43400-T5 has a density of 2.66 g/cm³ (0.0961 lb/in³), lighter than 84% of aluminum grades. It melts at 557°C (1,035 °F).

Density2.66 g/cm³0.1 lb/in³
Melting Point (Solidus)557°C1,035 °F
Liquidus Temperature596°C1,105 °F

Mechanical14

EN AC-43400-T5 has a yield strength of 195 MPa (28.3 ksi) and a tensile strength of 280 MPa (40.6 ksi) — stronger than 51% of aluminum grades. Elongation at break is 1.5% and the elastic modulus is 73 GPa (10.6 Msi).

Elastic (Young's) Modulus73 GPa10.6 Msi
Shear Modulus27 GPa3.9 Msi
Bulk Modulus71 GPa10.3 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)280 MPa40.6 ksi
Yield Strength (0.2% offset)195 MPa28.3 ksi
Elongation at Break1.5%
Compressive Strength200 MPa29 ksi
Shear Strength185 MPa26.8 ksi
Fatigue Strength (Endurance Limit)95 MPa13.8 ksi
Fracture Toughness (K_IC)16 MPa·√m14.6 ksi·√in
Charpy V-Notch Impact (RT)3 J1.8 ft·lbf
Hardness, Brinell85 HB
Hardness, Vickers95 HV

Thermal6

EN AC-43400-T5 is rated for continuous service to 170°C (338 °F). It conducts heat at 140 W/m·K (80.9 BTU/hr·ft·°F), worse than 52% of aluminum grades. Thermal expansion is 21 µm/m·K (11.7 µin/in·°F).

Thermal Conductivity140 W/m·K80.9 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)21 µm/m·K11.7 µin/in·°F
Latent Heat of Fusion490 J/g211 BTU/lb
Max Service Temperature (continuous)170°C338 °F
Min Service Temperature-50°C-58 °F

Electrical3

EN AC-43400-T5 conducts electricity at 29 % IACS, worse than 78% of aluminum grades.

Electrical Conductivity29 % IACS
Electrical Resistivity5.9×10⁻⁸ Ω·m2.32 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (55/100), worse than 51% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.83 V
Corrosion ResistanceGood55/100
Chemical Resistance SummaryGood in neutral atmospheres, fresh water and most organic media; attacked by strong acids and by alkalis (pH >9); iron- and silicon-rich intermetallics act as local cathodes, so galvanic coupling with steel/copper and chloride exposure need coating or passivation.

Sustainability4

Producing a kilogram of EN AC-43400-T5 takes about 200 MJ of energy and emits 12 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 85%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content85%

Manufacturability6

EN AC-43400-T5's machinability is good (68/100, better than 67% of aluminum grades); weldability poor (33/100).

MachinabilityGood68/100
WeldabilityPoor33/100
CastabilityExcellent95/100
Brazeability / SolderabilityPoor30/100
PolishabilityFair45/100
Anodizing Responsefair — decorative anodizing gives a dark grey, non-uniform film due to ~10 % Si and Fe intermetallics; chromate/chemical conversion or powder coating is preferred, hard anodizing possible for wear only

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with EN AC-43400-T5

Is EN AC-43400 easy to machine?

Machines easily but the eutectic Si is abrasive — use PCD or polished-flute carbide, high speed, low feed pressure; watch for subsurface porosity when machining sealing faces.

Can EN AC-43400 be welded?

Poor for fusion welding of conventional HPDC due to entrapped gas blistering; use FSW, cold-metal-transfer with ER4043/ER4047, mechanical joining or adhesive bonding instead.

Can EN AC-43400 be formed, bent or molded?

Excellent HPDC alloy: high fluidity for <2 mm walls, low hot-tearing risk, and the elevated Fe content markedly reduces die soldering and ejection problems.

What surface finishes work on EN AC-43400?

Best finished by chromate-free conversion coating, e-coat or powder coat; decorative anodizing gives a dark grey mottled film, and porosity can require impregnation before plating.

EN AC-43400 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Sieutectic-forming, gives HPDC fluidity9 – 1110
Fedeliberately raised to suppress die soldering0.45 – 10.7
Cu≤ 0.1—
Mnmodifies Fe-phase morphology≤ 0.550.3
MgMg2Si age-hardening0.2 – 0.50.35
Ni≤ 0.15—
Zn≤ 0.15—
Pb≤ 0.15—
Sn≤ 0.05—
Tigrain refinement≤ 0.2—
Others (each)≤ 0.05—
Others (total)≤ 0.15—
Albalance—

EN AC-43400-T5 — frequently asked

What is EN AC-43400-T5 used for?

EN AC-43400-T5 is typically used for die-cast automotive housings, gearbox covers and high-volume die castings. In short: high-iron HPDC grade; minimal die soldering; poor fusion weldability.

What is the yield strength of EN AC-43400-T5?

EN AC-43400-T5 has a typical yield strength of 195 MPa (28.3 ksi) and a tensile strength of 280 MPa (40.6 ksi) — stronger than 51% of aluminum grades. Strength varies by condition: see the 3 listed tempers.

Is EN AC-43400-T5 easy to machine?

Reasonably — machinability is rated good (68/100, better than 67% of aluminum grades). Machines easily but the eutectic Si is abrasive — use PCD or polished-flute carbide, high speed, low feed pressure; watch for subsurface porosity when machining sealing faces.

Can EN AC-43400-T5 be welded?

Not readily — weldability is rated poor (33/100). Poor for fusion welding of conventional HPDC due to entrapped gas blistering; use FSW, cold-metal-transfer with ER4043/ER4047, mechanical joining or adhesive bonding instead.

What surface finishes work on EN AC-43400-T5?

Best finished by chromate-free conversion coating, e-coat or powder coat; decorative anodizing gives a dark grey mottled film, and porosity can require impregnation before plating.

Can EN AC-43400-T5 be formed, bent or molded?

Excellent HPDC alloy: high fluidity for <2 mm walls, low hot-tearing risk, and the elevated Fe content markedly reduces die soldering and ejection problems.

What is the maximum service temperature of EN AC-43400-T5?

EN AC-43400-T5 is rated for continuous use to about 170°C (338 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between EN AC-43400-F and EN AC-43400-T6?

F is the default condition — standard supply condition for EN AC-43400; use for thin-wall HPDC housings and brackets where die life and fill are more critical than ductility. T6: only for vacuum-assisted or pore-free castings; gives the highest strength but conventional HPDC parts blister at solution temperature. Yield strength is 155 MPa in F versus 230 MPa in T6.

Sources

  1. EN 1706 — Aluminium and aluminium alloys: Castings — Chemical composition and mechanical properties — CEN (2020)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  3. ASM Handbook Vol. 15 — Casting — ASM International (2008)
  4. Die-casting alloy datasheets (AlSi10Mg / AlSi10Mg(Fe)) — European secondary aluminium producers (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.