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Aluminum ADC12-O (Annealed)

Temper

JIS ADC12

Use when residual stress relief and long-term dimensional stability matter more than strength (precision housings, optical mounts).

Standard cost $$

Values for the O condition

Other ADC12 tempers and conditions

ADC12 is listed in 5 conditions; see the grade overview at ADC12.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
OThis page
Annealed
Use when residual stress relief and long-term dimensional stability matter more than strength (precision housings, optical mounts).1152404.562 HB28 % IACS
FDefault
As fabricated
Standard supply condition for virtually all ADC12 high-pressure die castings.1553102.580 HB23 % IACS
F
Choose for pressure-tight, weldable or heat-treatable ADC12 parts where standard HPDC porosity is unacceptable.160320480 HB24 % IACS
Cooled from hot working and artificially aged
Pick when a modest strength/hardness gain and dimensional stability are needed without the blister risk of solution treatment.2003301.590 HB24.5 % IACS
Solution heat treated and artificially aged
Only for high-vacuum or squeeze-cast ADC12 where gas porosity is low enough to avoid blistering; gives the highest strength but very low ductility.2603401110 HB26 % IACS

What is ADC12-O?

ADC12-O is ADC12 in the O temper — use when residual stress relief and long-term dimensional stability matter more than strength (precision housings, optical mounts). ADC12-O has a yield strength of 115 MPa (16.7 ksi) and a tensile strength of 240 MPa (34.8 ksi) — weaker than 79% of aluminum grades. Elongation at break is 4.5% and the elastic modulus is 71 GPa (10.3 Msi). ADC12-O has a density of 2.74 g/cm³ (0.099 lb/in³), heavier than 64% of aluminum grades. It melts at 515°C (959 °F). F is the default condition FabDigit quotes; O is available on request or by drawing note.

Advantages

  • High service temperature — 200°C (392 °F), better than 90% of aluminum grades

Limitations

  • Hard to polish — 40/100, worse than 91% of aluminum grades
  • Poor heat conductor — 115 W/m·K (66.4 BTU/hr·ft·°F), worse than 85% of aluminum grades
  • Low fracture toughness — 17 MPa·√m (15.5 ksi·√in), worse than 83% of aluminum grades
  • Difficult to weld — 22/100, worse than 83% of aluminum grades
  • Low electrical conductivity — 28 % IACS, worse than 82% of aluminum grades

ADC12-O properties

Typical room-temperature values for ADC12-O; 21 are specific to this condition. Other listed values are ADC12 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

ADC12-O has a density of 2.74 g/cm³ (0.099 lb/in³), heavier than 64% of aluminum grades. It melts at 515°C (959 °F).

Density2.74 g/cm³0.1 lb/in³
Melting Point (Solidus)515°C959 °F
Liquidus Temperature582°C1,080 °F

Mechanical15

ADC12-O has a yield strength of 115 MPa (16.7 ksi) and a tensile strength of 240 MPa (34.8 ksi) — weaker than 79% of aluminum grades. Elongation at break is 4.5% and the elastic modulus is 71 GPa (10.3 Msi).

Elastic (Young's) Modulus71 GPa10.3 Msi
Shear Modulus26.5 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)240 MPa34.8 ksi
Yield Strength (0.2% offset)115 MPa16.7 ksi
Elongation at Break4.5%
Compressive Strength250 MPa36.3 ksi
Shear Strength155 MPa22.5 ksi
Fatigue Strength (Endurance Limit)110 MPa16 ksi
Fracture Toughness (K_IC)17 MPa·√m15.5 ksi·√in
Charpy V-Notch Impact (RT)5 J3.7 ft·lbf
Hardness, Brinell62 HB
Hardness, Rockwell B28 HRB
Hardness, Vickers66 HV

Thermal6

ADC12-O is rated for continuous service to 200°C (392 °F). It conducts heat at 115 W/m·K (66.4 BTU/hr·ft·°F), worse than 85% of aluminum grades. Thermal expansion is 21.1 µm/m·K (11.7 µin/in·°F).

Thermal Conductivity115 W/m·K66.4 BTU/hr·ft·°F
Specific Heat Capacity963 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)21.1 µm/m·K11.7 µin/in·°F
Latent Heat of Fusion389 J/g167 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-50°C-58 °F

Electrical3

ADC12-O conducts electricity at 28 % IACS, worse than 82% of aluminum grades.

Electrical Conductivity28 % IACS
Electrical Resistivity6.15×10⁻⁸ Ω·m2.42 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (45/100), worse than 62% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.78 V
Corrosion ResistanceFair45/100
Chemical Resistance SummaryGood in dry air and neutral organics; the 2–3% Cu markedly reduces resistance to salt spray, marine and acidic/alkaline media — coating, painting or chromate/passivation is normal for outdoor use.

Sustainability4

Producing a kilogram of ADC12-O takes about 180 MJ of energy and emits 11.5 kg of CO₂ — less than 91% of aluminum grades. Typical recycled content is 90%.

Embodied Energy (primary production)180 MJ/kg77,386 BTU/lb
Embodied Carbon (primary production)11.5 kg CO₂/kg
Embodied Water1,100 L/kg132 gal/lb
Typical Recycled Content90%

Manufacturability8

ADC12-O's machinability is good (62/100, better than 55% of aluminum grades); weldability poor (22/100); formability not recommended (14/100).

MachinabilityGood62/100
Machinability Rating (AISI 1212 = 100 %)175%
WeldabilityPoor22/100
Formability (cold)Not recommended14/100
CastabilityExcellent95/100
Brazeability / SolderabilityPoor20/100
PolishabilityFair40/100
Anodizing Responsepoor — high Si and Cu give a dark, mottled grey film with low corrosion protection; conversion coating, powder coat or paint is preferred, hard anodizing only for wear with accepted appearance.

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ADC12-O

Is ADC12 easy to machine?

Machines fast and gives short chips, but the eutectic Si is abrasive — use PCD or diamond-coated carbide, high speed, low feed, and flood coolant; watch subsurface porosity when boring sealing faces.

Can ADC12 be welded?

Not recommended for conventional HPDC parts (entrapped gas blisters and cracks); use mechanical joining, adhesive, or TIG/friction-stir only on vacuum-cast or thick sound sections with ER4047 filler.

Can ADC12 be formed, bent or molded?

Designed for cold-chamber high-pressure die casting at ~660–690 °C metal temperature with 0.8–3 mm walls; excellent fluidity and low hot-tearing, keep Fe ≥0.7% to avoid die soldering, no cold forming possible.

What surface finishes work on ADC12?

Best finished by chromate-free conversion coating plus powder coat or paint; decorative anodizing gives a dark mottled grey, and electroless nickel or shot blasting are common for wear or uniform matte appearance.

ADC12 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
SiJIS H5302 ADC129.6 – 1211
Cu1.5 – 3.52.5
Mg≤ 0.30.15
Zn≤ 10.5
Fekept ≥0.7 in practice to prevent die soldering≤ 1.30.9
Mn≤ 0.50.2
Ni≤ 0.50.1
Sn≤ 0.30.05
Albalance—

ADC12-O — frequently asked

What is ADC12-O used for?

ADC12-O is typically used for automotive housings, electronics enclosures, motor casings and consumer product castings. In short: most available die-cast alloy; best castability and die life; not for structural welding.

What is the yield strength of ADC12-O?

ADC12-O has a typical yield strength of 115 MPa (16.7 ksi) and a tensile strength of 240 MPa (34.8 ksi) — weaker than 79% of aluminum grades. Strength varies by condition: see the 5 listed tempers.

Is ADC12-O easy to machine?

Reasonably — machinability is rated good (62/100, better than 55% of aluminum grades). Machines fast and gives short chips, but the eutectic Si is abrasive — use PCD or diamond-coated carbide, high speed, low feed, and flood coolant; watch subsurface porosity when boring sealing faces.

Can ADC12-O be welded?

Not readily — weldability is rated poor (22/100). Not recommended for conventional HPDC parts (entrapped gas blisters and cracks); use mechanical joining, adhesive, or TIG/friction-stir only on vacuum-cast or thick sound sections with ER4047 filler.

What surface finishes work on ADC12-O?

Best finished by chromate-free conversion coating plus powder coat or paint; decorative anodizing gives a dark mottled grey, and electroless nickel or shot blasting are common for wear or uniform matte appearance.

Can ADC12-O be formed, bent or molded?

Designed for cold-chamber high-pressure die casting at ~660–690 °C metal temperature with 0.8–3 mm walls; excellent fluidity and low hot-tearing, keep Fe ≥0.7% to avoid die soldering, no cold forming possible.

What is the maximum service temperature of ADC12-O?

ADC12-O is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ADC12-F and ADC12-T6?

F is the default condition — standard supply condition for virtually all ADC12 high-pressure die castings. T6: only for high-vacuum or squeeze-cast ADC12 where gas porosity is low enough to avoid blistering; gives the highest strength but very low ductility. Yield strength is 155 MPa in F versus 260 MPa in T6.

Sources

  1. JIS H 5302 — Aluminium alloy die castings — JSA (2006)
  2. GB/T 15115 — (YL113) — SAC (2009)
  3. EN 1706 — Aluminium and aluminium alloys, castings (EN AC-46000) — CEN (2020)
  4. ASTM B85 / A383.0 die casting alloy — ASTM (2018)
  5. ASM Handbook Vol.2 — Properties of Aluminum Casting Alloys — ASM International (1990)
  6. ASM Handbook Vol.15 — Casting — ASM International (2008)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.