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Aluminum A444.0-T4

Temper · default condition

AA A444.0 · UNS A14440

T4 = solution heat treated and naturally aged

Standard commercial condition: solution treatment spheroidizes the eutectic silicon, maximizing elongation and impact/energy absorption.

Standard cost $$

Values for the T4 condition

Other A444.0 tempers and conditions

A444.0 is listed in 2 conditions; see the grade overview at A444.0.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
T4DefaultThis page
Solution heat treated and naturally aged
Standard commercial condition: solution treatment spheroidizes the eutectic silicon, maximizing elongation and impact/energy absorption.621592144 HB41 % IACS
As fabricated
Pick when the casting is used as-cast and moderate ductility is enough; lowest cost.761451344 HB42 % IACS

What is A444.0-T4?

A444.0-T4 is A444.0 in the T4 temper — standard commercial condition: solution treatment spheroidizes the eutectic silicon, maximizing elongation and impact/energy absorption. A444.0-T4 has a yield strength of 62 MPa (8.99 ksi) and a tensile strength of 159 MPa (23.1 ksi) — weaker than 93% of aluminum grades. Elongation at break is 21% and the elastic modulus is 71 GPa (10.3 Msi). A444.0-T4 has a density of 2.68 g/cm³ (0.0968 lb/in³), lighter than 72% of aluminum grades. It melts at 577°C (1,071 °F).

Advantages

  • Ductile — tolerates forming and impact — 21%, better than 91% of aluminum grades
  • High electrical conductivity — 41 % IACS, better than 78% of aluminum grades
  • Readily welded — 82/100, better than 76% of aluminum grades

Limitations

  • Low strength — 62 MPa (8.99 ksi), worse than 93% of aluminum grades

A444.0-T4 properties

Typical room-temperature values for A444.0-T4; 11 are specific to this condition. Other listed values are A444.0 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

A444.0-T4 has a density of 2.68 g/cm³ (0.0968 lb/in³), lighter than 72% of aluminum grades. It melts at 577°C (1,071 °F).

Density2.68 g/cm³0.1 lb/in³
Melting Point (Solidus)577°C1,071 °F
Liquidus Temperature632°C1,170 °F

Mechanical12

A444.0-T4 has a yield strength of 62 MPa (8.99 ksi) and a tensile strength of 159 MPa (23.1 ksi) — weaker than 93% of aluminum grades. Elongation at break is 21% and the elastic modulus is 71 GPa (10.3 Msi).

Elastic (Young's) Modulus71 GPa10.3 Msi
Shear Modulus26.5 GPa3.8 Msi
Bulk Modulus70 GPa10.2 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)159 MPa23.1 ksi
Yield Strength (0.2% offset)62 MPa9 ksi
Elongation at Break21%
Compressive Strength65 MPa9.4 ksi
Shear Strength110 MPa16 ksi
Fatigue Strength (Endurance Limit)55 MPa8 ksi
Fracture Toughness (K_IC)25 MPa·√m22.8 ksi·√in
Hardness, Brinell44 HB

Thermal6

A444.0-T4 is rated for continuous service to 150°C (302 °F). It conducts heat at 151 W/m·K (87.2 BTU/hr·ft·°F), better than 63% of aluminum grades. Thermal expansion is 21.5 µm/m·K (11.9 µin/in·°F).

Thermal Conductivity151 W/m·K87.2 BTU/hr·ft·°F
Specific Heat Capacity963 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)21.5 µm/m·K11.9 µin/in·°F
Latent Heat of Fusion389 J/g167 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

A444.0-T4 conducts electricity at 41 % IACS, better than 78% of aluminum grades.

Electrical Conductivity41 % IACS
Electrical Resistivity4.2×10⁻⁸ Ω·m1.65 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (58/100), better than 57% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.83 V
Corrosion ResistanceGood58/100
Chemical Resistance SummaryGood in neutral water, atmosphere and mild marine exposure thanks to the absence of Cu; attacked by strong acids and alkalis, and needs protection against galvanic coupling with steel or brass.

Sustainability4

Producing a kilogram of A444.0-T4 takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 55%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,100 L/kg132 gal/lb
Typical Recycled Content55%

Manufacturability7

A444.0-T4's machinability is fair (50/100, worse than 65% of aluminum grades); weldability very good (82/100); formability fair (35/100).

MachinabilityFair50/100
WeldabilityVery good82/100
Formability (cold)Fair35/100
CastabilityExcellent88/100
Brazeability / SolderabilityFair45/100
PolishabilityFair50/100
Anodizing Responsefair — hard/clear anodizing gives a grey, non-uniform tone because of the eutectic silicon; used mainly for protection, not decoration

Common Calculations5

Specific Strength (UTS / density)calculated59 kN·m/kg
Specific Stiffness (E / density)calculated26.5 MN·m/kg
Modulus of Resiliencecalculated27 kJ/m³
Thermal Diffusivitycalculated58.5 mm²/s
Thermal Shock Resistance Indexcalculated16

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with A444.0-T4

Is A444.0 easy to machine?

Very soft and gummy — use sharp polished-flute carbide, high speed, generous rake and flood coolant or MQL to avoid built-up edge and torn threads.

Can A444.0 be welded?

Readily GTAW/GMAW welded with 4043 filler; repair welds need no post-weld heat treatment since the alloy is not precipitation strengthened.

Can A444.0 be formed, bent or molded?

Excellent fluidity for permanent-mold (and sand) casting with Sr/Na modification and Ti grain refinement; unusually tolerant of straightening or local bending after casting.

What surface finishes work on A444.0?

Takes conversion coating and paint well; anodizing is protective but grey/mottled from eutectic silicon; polishing limited by Si particles.

A444.0 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si6.5 – 7.57
Felow-Fe 'A' variant of 444.0≤ 0.20.12
Cu≤ 0.10.03
Mn≤ 0.10.03
Mgkept low deliberately — no age hardening≤ 0.050.01
Zn≤ 0.10.03
Tigrain refiner≤ 0.20.12
Others (each)≤ 0.05—
Others (total)≤ 0.15—
Albalance—

A444.0-T4 — frequently asked

What is A444.0-T4 used for?

A444.0-T4 is typically used for marine fittings, appliance parts and low-stress structural castings. In short: highest-ductility Al-Si casting; no heat treatment needed; low strength, high impact.

What is the yield strength of A444.0-T4?

A444.0-T4 has a typical yield strength of 62 MPa (8.99 ksi) and a tensile strength of 159 MPa (23.1 ksi) — weaker than 93% of aluminum grades. Strength varies by condition: see the 2 listed tempers.

Is A444.0-T4 easy to machine?

Reasonably — machinability is rated fair (50/100, worse than 65% of aluminum grades). Very soft and gummy — use sharp polished-flute carbide, high speed, generous rake and flood coolant or MQL to avoid built-up edge and torn threads.

Can A444.0-T4 be welded?

Yes — weldability is rated very good (82/100). Readily GTAW/GMAW welded with 4043 filler; repair welds need no post-weld heat treatment since the alloy is not precipitation strengthened.

What surface finishes work on A444.0-T4?

Takes conversion coating and paint well; anodizing is protective but grey/mottled from eutectic silicon; polishing limited by Si particles.

Can A444.0-T4 be formed, bent or molded?

Excellent fluidity for permanent-mold (and sand) casting with Sr/Na modification and Ti grain refinement; unusually tolerant of straightening or local bending after casting.

What is the maximum service temperature of A444.0-T4?

A444.0-T4 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between A444.0-T4 and A444.0-F?

T4 is the default condition — standard commercial condition: solution treatment spheroidizes the eutectic silicon, maximizing elongation and impact/energy absorption. F: pick when the casting is used as-cast and moderate ductility is enough; lowest cost. Yield strength is 62 MPa in T4 versus 76 MPa in F.

Sources

  1. Designations and Chemical Composition Limits for Aluminum Alloys in the Form of Castings and Ingot (Teal Sheets) — The Aluminum Association (2018)
  2. ASTM B108 / B108M — Aluminum-Alloy Permanent Mold Castings — ASTM International (2019)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  4. Aluminum and Aluminum Alloys (ASM Specialty Handbook) — ASM International (1993)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.