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Aluminum 354.0-T62

Temper

AA 354.0 · UNS A03540 · also SC92A

T62 = t6, heat treated by the user

Choose when maximum strength and hardness are required and the lower elongation (≈2%) is acceptable.

Standard cost $$

Values for the T62 condition

Other 354.0 tempers and conditions

354.0 is listed in 3 conditions; see the grade overview at 354.0.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As fabricated
Pick only as an intermediate stock condition before solution treatment; 354.0 is not normally sold or used in the as-cast state.115200370 HB34 % IACS
T61Default
T6 variant, underaged
Standard premium-strength condition for structural permanent-mold castings needing high strength with usable ductility.2553303100 HB32 % IACS
T62This page
T6, heat treated by the user
Choose when maximum strength and hardness are required and the lower elongation (≈2%) is acceptable.2903602115 HB31 % IACS

What is 354.0-T62?

354.0-T62 is 354.0 in the T62 temper — choose when maximum strength and hardness are required and the lower elongation (≈2%) is acceptable. 354.0-T62 has a yield strength of 290 MPa (42.1 ksi) and a tensile strength of 360 MPa (52.2 ksi) — stronger than 74% of aluminum grades. Elongation at break is 2% and the elastic modulus is 74 GPa (10.7 Msi). 354.0-T62 has a density of 2.71 g/cm³ (0.0979 lb/in³), heavier than 51% of aluminum grades. It melts at 538°C (1,000 °F). T61 is the default condition FabDigit quotes; T62 is available on request or by drawing note.

Advantages

  • High service temperature — 175°C (347 °F), better than 83% of aluminum grades

Limitations

  • Limited formability — 8/100, worse than 88% of aluminum grades
  • Limited ductility — 2%, worse than 87% of aluminum grades
  • Needs corrosion protection — 38/100, worse than 79% of aluminum grades

354.0-T62 properties

Typical room-temperature values for 354.0-T62; 18 are specific to this condition. Other listed values are 354.0 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

354.0-T62 has a density of 2.71 g/cm³ (0.0979 lb/in³), heavier than 51% of aluminum grades. It melts at 538°C (1,000 °F).

Density2.71 g/cm³0.1 lb/in³
Melting Point (Solidus)538°C1,000 °F
Liquidus Temperature599°C1,110 °F

Mechanical13

354.0-T62 has a yield strength of 290 MPa (42.1 ksi) and a tensile strength of 360 MPa (52.2 ksi) — stronger than 74% of aluminum grades. Elongation at break is 2% and the elastic modulus is 74 GPa (10.7 Msi).

Elastic (Young's) Modulus74 GPa10.7 Msi
Shear Modulus27.5 GPa4 Msi
Bulk Modulus72 GPa10.4 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)360 MPa52.2 ksi
Yield Strength (0.2% offset)290 MPa42.1 ksi
Elongation at Break2%
Compressive Strength300 MPa43.5 ksi
Shear Strength260 MPa37.7 ksi
Fatigue Strength (Endurance Limit)110 MPa16 ksi
Fracture Toughness (K_IC)18 MPa·√m16.4 ksi·√in
Hardness, Brinell115 HB
Hardness, Vickers125 HV

Thermal6

354.0-T62 is rated for continuous service to 175°C (347 °F). It conducts heat at 122 W/m·K (70.5 BTU/hr·ft·°F), worse than 74% of aluminum grades. Thermal expansion is 21 µm/m·K (11.7 µin/in·°F).

Thermal Conductivity122 W/m·K70.5 BTU/hr·ft·°F
Specific Heat Capacity963 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)21 µm/m·K11.7 µin/in·°F
Latent Heat of Fusion389 J/g167 BTU/lb
Max Service Temperature (continuous)175°C347 °F
Min Service Temperature-196°C-321 °F

Electrical3

354.0-T62 conducts electricity at 31 % IACS, worse than 68% of aluminum grades.

Electrical Conductivity31 % IACS
Electrical Resistivity5.6×10⁻⁸ Ω·m2.2 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (38/100), worse than 79% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.78 V
Corrosion ResistanceFair38/100
Chemical Resistance SummaryGood in dry air, oils and most organic fluids; the ~1.8% Cu reduces resistance to chloride-bearing water, marine atmospheres and acids — protective coating, paint or chromate/anodic film recommended for outdoor or wet service; attacked by strong alkalis and mercury-bearing media.

Sustainability4

Producing a kilogram of 354.0-T62 takes about 205 MJ of energy and emits 12.5 kg of CO₂ — more than 76% of aluminum grades. Typical recycled content is 20%.

Embodied Energy (primary production)205 MJ/kg88,134 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,150 L/kg138 gal/lb
Typical Recycled Content20%

Manufacturability8

354.0-T62's machinability is good (65/100, better than 62% of aluminum grades); weldability fair (35/100); formability not recommended (8/100).

MachinabilityGood65/100
Machinability Rating (AISI 1212 = 100 %)65%
WeldabilityFair35/100
Formability (cold)Not recommended8/100
CastabilityExcellent88/100
Brazeability / SolderabilityPoor25/100
PolishabilityFair50/100
Anodizing Responsefair — high silicon produces a dark gray/charcoal, non-uniform anodic film; hard-coat anodizing is used for wear resistance but decorative clear/bright anodizing is not recommended.

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 354.0-T62

Is 354.0 easy to machine?

Machines well in T61/T62 with carbide or PCD tooling; the ~9% Si and hard Si particles cause abrasive tool wear, so use high speed, sharp positive-rake tools and flood coolant.

Can 354.0 be welded?

Fusion welding is difficult — the 1.8% Cu makes it hot-crack sensitive; if unavoidable use 4145/4043-type filler on preheated parts and re-solution + re-age locally, otherwise join mechanically.

Can 354.0 be formed, bent or molded?

Permanent-mold (and low-pressure/gravity) casting alloy with excellent fluidity for thin, complex sections; requires tight Fe control, good gating/feeding and a full T6-type cycle to develop properties — not cold formable.

What surface finishes work on 354.0?

Chromate conversion or paint/powder coat for corrosion protection; hard anodizing gives a wear layer but decorative anodizing is dark and blotchy due to silicon; impregnation is common for pressure-tight parts.

354.0 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si8.6 – 9.49
Cu1.6 – 21.8
Mg0.4 – 0.60.5
Femax — low iron required for premium ductility≤ 0.2—
Mn≤ 0.1—
Zn≤ 0.1—
Timax — grain refinement≤ 0.2—
Others (each)≤ 0.05—
Others (total)≤ 0.15—
Albalance—

354.0-T62 — frequently asked

What is 354.0-T62 used for?

354.0-T62 is typically used for suspension components, aerospace fittings and high-strength housings. In short: high-strength permanent-mold alloy; stronger than A356.0 T6; hot-crack sensitive.

What is the yield strength of 354.0-T62?

354.0-T62 has a typical yield strength of 290 MPa (42.1 ksi) and a tensile strength of 360 MPa (52.2 ksi) — stronger than 74% of aluminum grades. Strength varies by condition: see the 3 listed tempers.

Is 354.0-T62 easy to machine?

Reasonably — machinability is rated good (65/100, better than 62% of aluminum grades). Machines well in T61/T62 with carbide or PCD tooling; the ~9% Si and hard Si particles cause abrasive tool wear, so use high speed, sharp positive-rake tools and flood coolant.

Can 354.0-T62 be welded?

With care — weldability is rated fair (35/100). Fusion welding is difficult — the 1.8% Cu makes it hot-crack sensitive; if unavoidable use 4145/4043-type filler on preheated parts and re-solution + re-age locally, otherwise join mechanically.

What surface finishes work on 354.0-T62?

Chromate conversion or paint/powder coat for corrosion protection; hard anodizing gives a wear layer but decorative anodizing is dark and blotchy due to silicon; impregnation is common for pressure-tight parts.

Can 354.0-T62 be formed, bent or molded?

Permanent-mold (and low-pressure/gravity) casting alloy with excellent fluidity for thin, complex sections; requires tight Fe control, good gating/feeding and a full T6-type cycle to develop properties — not cold formable.

What is the maximum service temperature of 354.0-T62?

354.0-T62 is rated for continuous use to about 175°C (347 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 354.0-T61 and 354.0-F?

T61 is the default condition — standard premium-strength condition for structural permanent-mold castings needing high strength with usable ductility. F: pick only as an intermediate stock condition before solution treatment; 354.0 is not normally sold or used in the as-cast state. Yield strength is 255 MPa in T61 versus 115 MPa in F.

Sources

  1. Registration Record of Aluminum Association Alloy Designations and Chemical Composition Limits for Aluminum Alloys in the Form of Castings and Ingot ('Pink Sheets') — The Aluminum Association (2018)
  2. ASTM B108/B108M — Aluminum-Alloy Permanent Mold Castings — ASTM International (2019)
  3. ASM Handbook, Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  4. ASM Specialty Handbook: Aluminum and Aluminum Alloys — ASM International (1993)
  5. SAE AMS 4225 / UNS A03540 alloy data — SAE International (2017)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.