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Aluminum 354.0 vs 355

Aluminum · grade comparison

Aluminum 354.0 and 355 are both aluminum grades. 354.0 is the stronger of the two: yield strength 255 MPa (37 ksi) against 180 MPa (26.1 ksi) for 355, about 42% more; tensile strength follows at 330 MPa (47.9 ksi) vs 250 MPa (36.3 ksi). 354.0 is harder — 100 HB against 85 HB for 355 — which matters for wear surfaces and threads. 355 conducts heat better (151 W/m·K vs 126 W/m·K). On the shop floor, 355 welds better (good vs fair) and 355 sits in a lower cost tier (budget, $) than 354.0 (standard, $$).

354.0Choose it when strength drives the design, or when surface hardness matters.

355Choose it when it will be welded, or when cost is the deciding factor.

354.0 vs 355: properties

354.0355

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

74 GPa10.7 Msi
71 GPa10.3 Msi

Shear Modulus

27.5 GPa4 Msi
26.5 GPa3.8 Msi

Bulk Modulus

72 GPa10.4 Msi
69 GPa10 Msi

Tensile Strength (Ultimate)

330 MPa47.9 ksi
250 MPa36.3 ksi

Yield Strength (0.2% offset)

255 MPa37 ksi
180 MPa26.1 ksi

Compressive Strength

265 MPa38.4 ksi
—

Shear Strength

240 MPa34.8 ksi
195 MPa28.3 ksi

Fatigue Strength (Endurance Limit)

105 MPa15.2 ksi
62 MPa9 ksi

Fracture Toughness (K_IC)

21 MPa·√m19.1 ksi·√in
20 MPa·√m18.2 ksi·√in

Hardness, Brinell

100 HB
85 HB

Hardness, Vickers

108 HV
—

Same in both: Poisson's Ratio 0.33 · Elongation at Break 3%

Physical

Density and transition temperatures.

Melting Point (Solidus)

538°C1,000 °F
546°C1,015 °F

Liquidus Temperature

599°C1,110 °F
621°C1,150 °F

Same in both: Density 2.71 g/cm³0.1 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

126 W/m·K72.8 BTU/hr·ft·°F
151 W/m·K87.2 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

21 µm/m·K11.7 µin/in·°F
22.4 µm/m·K12.4 µin/in·°F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Max Service Temperature (continuous) 175°C347 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

32 % IACS
36 % IACS

Electrical Resistivity

5.4×10⁻⁸ Ω·m2.13 µΩ·in
4.8×10⁻⁸ Ω·m1.89 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

40 / 100
45 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.78 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

35 / 100
55 / 100

Formability (cold)

8 / 100
5 / 100

Castability

88 / 100
85 / 100

Polishability

50 / 100
45 / 100

Same in both: Machinability 62 / 100 · Machinability Rating (AISI 1212 = 100 %) 60% · Brazeability / Solderability 25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

205 MJ/kg88,134 BTU/lb
200 MJ/kg85,985 BTU/lb

Embodied Carbon (primary production)

12.5 kg CO₂/kg
12 kg CO₂/kg

Embodied Water

1,150 L/kg138 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

20%
80%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

122 kN·m/kg
92 kN·m/kg

Specific Stiffness (E / density)

27.3 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

439 kJ/m³
228 kJ/m³

Thermal Diffusivity

48.3 mm²/s
57.9 mm²/s

Thermal Shock Resistance Index

27
24

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale355354.0

Manufacturing and finishing

Capability354.0355
CNC machining—Yes
Default condition——
Relative cost$$ Standard$ Budget
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
Anodizing Type II—Yes
Cerakote—Yes
Chem Film (Alodine)—Yes
DLC—Yes
E-Coating—Yes
Electropolishing—Yes
Hard Anodize Type III w/ PTFE—Yes
Hard Anodizing Type III—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes
Powder Coating—Yes

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

354.0 vs 355 — frequently asked

Is 354.0 stronger than 355?

Yes. 354.0 has a typical yield strength of 255 MPa (37 ksi) against 180 MPa (26.1 ksi) for 355 — about 42% more. Tensile strength is 330 MPa (47.9 ksi) vs 250 MPa (36.3 ksi).

Which is cheaper, 354.0 or 355?

355 is the lower-cost material: it sits in the budget tier ($) while 354.0 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, 354.0 or 355?

355. Its weldability rates good (55/100) against fair (35/100) for 354.0.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 354.0 and 355 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.