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Steel 25Cr2MoVA-HR (Hot rolled)

Supply condition

GB 25Cr2MoVA

Mill supply condition for bar to be re-heat-treated by the part maker; not for load-bearing use as-is.

CNC machiningSheet metalStandard cost $$

Values for the HR condition

Other 25Cr2MoVA tempers and conditions

25Cr2MoVA is listed in 8 conditions; see the grade overview at 25Cr2MoVA.

Compare all 8 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed
Softest condition for rough machining, deep-hole drilling and thread rolling before final Q&T.4507202218 HRC8 % IACS
HRThis page
Hot rolled
Mill supply condition for bar to be re-heat-treated by the part maker; not for load-bearing use as-is.5208001525 HRC7.8 % IACS
Normalized
Grain refinement and structure homogenisation of forgings before final quench and temper.6208801627 HRC7.6 % IACS
Cold drawn
Close-tolerance, bright-finish bar for small shafts and stems where full Q&T strength is not needed.7008501226 HRC7.7 % IACS
Bolting temper
Hardness-controlled temper for pressure-boundary studs where relaxation resistance and toughness matter more than peak strength.8009501830 HRC—
Q&TDefault
Quenched and tempered
Standard delivered condition for high-temperature bolting, studs and valve spindles; meets GB/T 3077 property table.8501,0001631 HRC—
quenched & tempered then gas/ion nitrided
Choose for valve spindles, gears and wear surfaces needing a hard, seizure-resistant case on a tough 30 HRC core.8501,0001431 HRC7.5 % IACS
Higher-strength temper
Pick when maximum bolt preload or shaft strength is wanted and service temperature stays below ~450 °C.1,0001,1501336 HRC—

What is 25Cr2MoVA-HR?

25Cr2MoVA-HR is 25Cr2MoVA supplied in the HR condition — mill supply condition for bar to be re-heat-treated by the part maker; not for load-bearing use as-is. 25Cr2MoVA-HR has a yield strength of 520 MPa (75.4 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 67% of steel grades. Elongation at break is 15% and the elastic modulus is 210 GPa (30.5 Msi). 25Cr2MoVA-HR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). Q&T is the default condition FabDigit quotes; HR is available on request or by drawing note.

25Cr2MoVA-HR properties

Typical room-temperature values for 25Cr2MoVA-HR; 22 are specific to this condition. Other listed values are 25Cr2MoVA reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

25Cr2MoVA-HR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,495°C2,723 °F

Mechanical16

25Cr2MoVA-HR has a yield strength of 520 MPa (75.4 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 67% of steel grades. Elongation at break is 15% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus81 GPa11.7 Msi
Bulk Modulus165 GPa23.9 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)800 MPa116 ksi
Yield Strength (0.2% offset)520 MPa75.4 ksi
Elongation at Break15%
Reduction in Area45%
Compressive Strength530 MPa76.9 ksi
Shear Strength490 MPa71.1 ksi
Fatigue Strength (Endurance Limit)360 MPa52.2 ksi
Fracture Toughness (K_IC)70 MPa·√m63.7 ksi·√in
Charpy V-Notch Impact (RT)30 J22.1 ft·lbf
Hardness, Brinell255 HB
Hardness, Rockwell C25 HRC
Hardness, Vickers268 HV

Thermal6

25Cr2MoVA-HR is rated for continuous service to 425°C (797 °F). It conducts heat at 40 W/m·K (23.1 BTU/hr·ft·°F), worse than 64% of steel grades. Thermal expansion is 12.3 µm/m·K (6.83 µin/in·°F).

Thermal Conductivity40 W/m·K23.1 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.3 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)425°C797 °F
Min Service Temperature-40°C-40 °F

Electrical3

25Cr2MoVA-HR conducts electricity at 7.8 % IACS, worse than 57% of steel grades.

Electrical Conductivity7.8 % IACS
Electrical Resistivity2.21×10⁻⁷ Ω·m8.7 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is poor (15/100), better than 75% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.62 V
Corrosion ResistancePoor15/100
Chemical Resistance SummaryRusts freely in humid air and water; no meaningful resistance to acids or chlorides. Moderate resistance to dry high-temperature steam/oil environments; requires oxide, phosphate, oxidizing black finish or Cd/Zn-Ni plating (watch hydrogen embrittlement above 1000 MPa).

Sustainability4

Producing a kilogram of 25Cr2MoVA-HR takes about 34 MJ of energy and emits 2.4 kg of CO₂ — more than 82% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)34 MJ/kg14,617 BTU/lb
Embodied Carbon (primary production)2.4 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability8

25Cr2MoVA-HR's machinability is fair (45/100, worse than 65% of steel grades); weldability fair (35/100); formability poor (30/100).

MachinabilityFair45/100
Machinability Rating (AISI 1212 = 100 %)48%
WeldabilityFair35/100
Formability (cold)Poor30/100
CastabilityPoor30/100
Brazeability / SolderabilityFair45/100
PolishabilityGood60/100
Anodizing Responsen/a — ferrous alloy; use phosphating, oxide blackening, nitriding or Zn-Ni/Cd plating instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 25Cr2MoVA-HR

Is 25Cr2MoVA easy to machine?

Rough machine annealed (≤241 HB) and finish after Q&T at 28–35 HRC with coated carbide, rigid setups and moderate speeds; thread rolling before tempering gives the best fatigue life.

Can 25Cr2MoVA be welded?

Weld only when unavoidable — preheat 250–350 °C, use matched Cr-Mo-V or 2.25Cr-1Mo filler, low hydrogen, and PWHT/temper at 680–700 °C to avoid cold cracking.

Can 25Cr2MoVA be formed, bent or molded?

Forge 1150→850 °C with slow cooling then anneal; cold bending is impractical in the Q&T state.

What surface finishes work on 25Cr2MoVA?

Phosphate, black oxide or Zn-Ni/aluminium-flake coatings for atmospheric use; gas or ion nitriding at 520–560 °C gives an 800–1000 HV case — avoid electroplating above 1000 MPa without hydrogen bake-out.

25Cr2MoVA chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.22 – 0.290.26
Si0.17 – 0.370.27
Mn0.4 – 0.70.55
Cr1.5 – 1.81.65
Mo0.25 – 0.350.3
V0.15 – 0.30.22
Niresidual≤ 0.3—
Curesidual≤ 0.2—
Phigh-quality steel grade A limit≤ 0.03—
Shigh-quality steel grade A limit≤ 0.03—
Febalance—

25Cr2MoVA-HR — frequently asked

What is 25Cr2MoVA-HR used for?

25Cr2MoVA-HR is typically used for steam turbine bolting and studs, high-pressure valve stems, high-temperature flange fasteners, nitrided shafts and spindles, boiler superheater components and hot petrochemical piping fittings. In short: high-strength aerospace bar.

What is the yield strength of 25Cr2MoVA-HR?

25Cr2MoVA-HR has a typical yield strength of 520 MPa (75.4 ksi) and a tensile strength of 800 MPa (116 ksi) — stronger than 67% of steel grades. Strength varies by condition: see the 8 listed tempers.

Is 25Cr2MoVA-HR easy to machine?

Reasonably — machinability is rated fair (45/100, worse than 65% of steel grades). Rough machine annealed (≤241 HB) and finish after Q&T at 28–35 HRC with coated carbide, rigid setups and moderate speeds; thread rolling before tempering gives the best fatigue life.

Can 25Cr2MoVA-HR be welded?

With care — weldability is rated fair (35/100). Weld only when unavoidable — preheat 250–350 °C, use matched Cr-Mo-V or 2.25Cr-1Mo filler, low hydrogen, and PWHT/temper at 680–700 °C to avoid cold cracking.

What surface finishes work on 25Cr2MoVA-HR?

Phosphate, black oxide or Zn-Ni/aluminium-flake coatings for atmospheric use; gas or ion nitriding at 520–560 °C gives an 800–1000 HV case — avoid electroplating above 1000 MPa without hydrogen bake-out.

Can 25Cr2MoVA-HR be formed, bent or molded?

Forge 1150→850 °C with slow cooling then anneal; cold bending is impractical in the Q&T state.

What is the maximum service temperature of 25Cr2MoVA-HR?

25Cr2MoVA-HR is rated for continuous use to about 425°C (797 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 25Cr2MoVA Q&T and 25Cr2MoVA-A?

Q&T is the default condition — standard delivered condition for high-temperature bolting, studs and valve spindles; meets GB/T 3077 property table. A: softest condition for rough machining, deep-hole drilling and thread rolling before final Q&T. Yield strength is 850 MPa in Q&T versus 450 MPa in A.

Can FabDigit make parts in 25Cr2MoVA-HR?

Yes — 25Cr2MoVA-HR is available for CNC machining and sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASM Handbook Vol. 1: Properties and Selection — Irons, Steels and High-Performance Alloys — ASM International (1990)
  2. ASM Handbook Vol. 19: Fatigue and Fracture — ASM International (1996)
  3. ASTM A193/A193M (B16 Cr-Mo-V bolting, comparison grade) — ASTM International (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.