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Steel 25Cr2MoVA vs SUH660

Steel · grade comparison

Steel 25Cr2MoVA and SUH660 are both steel grades, both heat resistant steel. 25Cr2MoVA is the stronger of the two: yield strength 850 MPa (123 ksi) against 725 MPa (105 ksi) for SUH660, about 17% more. In exchange, SUH660 is the more ductile: elongation 22% versus 16% for 25Cr2MoVA. SUH660 runs hotter in service (700°C vs 520°C continuous) and 25Cr2MoVA conducts heat better (38 W/m·K vs 13 W/m·K). On the shop floor, 25Cr2MoVA machines more easily (fair vs poor) and SUH660 welds better (good vs poor).

25Cr2MoVAChoose it when strength drives the design, or when the part is machined in volume.

SUH660Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

25Cr2MoVA vs SUH660: properties

25Cr2MoVASUH660

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
201 GPa29.2 Msi

Shear Modulus

81 GPa11.7 Msi
77 GPa11.2 Msi

Bulk Modulus

165 GPa23.9 Msi
176 GPa25.5 Msi

Poisson's Ratio

0.29
0.31

Tensile Strength (Ultimate)

1,000 MPa145 ksi
1,010 MPa146 ksi

Yield Strength (0.2% offset)

850 MPa123 ksi
725 MPa105 ksi

Elongation at Break

16%
22%

Reduction in Area

58%
40%

Compressive Strength

860 MPa125 ksi
740 MPa107 ksi

Fatigue Strength (Endurance Limit)

470 MPa68.2 ksi
500 MPa72.5 ksi

Fracture Toughness (K_IC)

95 MPa·√m86.5 ksi·√in
130 MPa·√m118 ksi·√in

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
50 J36.9 ft·lbf

Hardness, Brinell

300 HB
290 HB

Hardness, Rockwell C

31 HRC
30 HRC

Hardness, Vickers

315 HV
305 HV

Same in both: Shear Strength 620 MPa89.9 ksi

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.94 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,370°C2,498 °F

Liquidus Temperature

1,495°C2,723 °F
1,400°C2,552 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

38 W/m·K22 BTU/hr·ft·°F
13 W/m·K7.5 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
16.4 µm/m·K9.1 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
285 J/g123 BTU/lb

Max Service Temperature (continuous)

520°C968 °F
700°C1,292 °F

Min Service Temperature

-40°C-40 °F
-196°C-321 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.5 % IACS
1.9 % IACS

Electrical Resistivity

2.3×10⁻⁷ Ω·m9.06 µΩ·in
9.1×10⁻⁷ Ω·m35.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.1 V

Corrosion Resistance

15 / 100
58 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
20 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
15%

Weldability

32 / 100
55 / 100

Formability (cold)

25 / 100
30 / 100

Castability

30 / 100
—

Brazeability / Solderability

45 / 100
60 / 100

Polishability

60 / 100
75 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

34 MJ/kg14,617 BTU/lb
90 MJ/kg38,693 BTU/lb

Embodied Carbon (primary production)

2.4 kg CO₂/kg
6.5 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
220 L/kg26.4 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Stiffness (E / density)

26.8 MN·m/kg
25.3 MN·m/kg

Modulus of Resilience

1,720 kJ/m³
1,308 kJ/m³

Thermal Diffusivity

10.5 mm²/s
3.6 mm²/s

Thermal Shock Resistance Index

15
4

Same in both: Specific Strength (UTS / density) 127 kN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleSUH66025Cr2MoVA

Manufacturing and finishing

Capability25Cr2MoVASUH660
Default conditionQ&TSTA
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

25Cr2MoVA vs SUH660 — frequently asked

Is 25Cr2MoVA stronger than SUH660?

Yes. 25Cr2MoVA has a typical yield strength of 850 MPa (123 ksi) against 725 MPa (105 ksi) for SUH660 — about 17% more. Tensile strength is 1,000 MPa (145 ksi) vs 1,010 MPa (146 ksi).

Which is cheaper, 25Cr2MoVA or SUH660?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 25Cr2MoVA or SUH660?

25Cr2MoVA. Its machinability rates fair (42/100) against poor (20/100) for SUH660; for welding the order is SUH660 first (good, 55/100) then 25Cr2MoVA (poor, 32/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 25Cr2MoVA and SUH660 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.