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Steel 25Cr2MoVA vs 31CrMoV9

Steel · grade comparison

Steel 25Cr2MoVA and 31CrMoV9 are both steel grades, both heat resistant steel. 31CrMoV9 is the stronger of the two: tensile strength 1,100 MPa (160 ksi) against 1,000 MPa (145 ksi) for 25Cr2MoVA, about 10% more. In exchange, 25Cr2MoVA is the more ductile: elongation 16% versus 12% for 31CrMoV9, and 31CrMoV9 is harder (330 HB vs 300 HB). 25Cr2MoVA runs hotter in service (520°C vs 450°C continuous). On the shop floor, 25Cr2MoVA welds better (32 vs 20 out of 100).

25Cr2MoVAChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

31CrMoV9Choose it when strength drives the design.

25Cr2MoVA vs 31CrMoV9: properties

25Cr2MoVA31CrMoV9

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

81 GPa11.7 Msi
80 GPa11.6 Msi

Bulk Modulus

165 GPa23.9 Msi
160 GPa23.2 Msi

Tensile Strength (Ultimate)

1,000 MPa145 ksi
1,100 MPa160 ksi

Yield Strength (0.2% offset)

850 MPa123 ksi
880 MPa128 ksi

Elongation at Break

16%
12%

Reduction in Area

58%
45%

Compressive Strength

860 MPa125 ksi
900 MPa131 ksi

Shear Strength

620 MPa89.9 ksi
660 MPa95.7 ksi

Fatigue Strength (Endurance Limit)

470 MPa68.2 ksi
510 MPa74 ksi

Fracture Toughness (K_IC)

95 MPa·√m86.5 ksi·√in
75 MPa·√m68.3 ksi·√in

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
40 J29.5 ft·lbf

Hardness, Brinell

300 HB
330 HB

Hardness, Rockwell C

31 HRC
34 HRC

Hardness, Vickers

315 HV
345 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Liquidus Temperature

1,495°C2,723 °F
1,490°C2,714 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

38 W/m·K22 BTU/hr·ft·°F
36 W/m·K20.8 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
465 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
11.8 µm/m·K6.6 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

520°C968 °F
450°C842 °F

Same in both: Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.5 % IACS
—

Electrical Resistivity

2.3×10⁻⁷ Ω·m9.06 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
—

Corrosion Resistance

15 / 100
16 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
40 / 100

Weldability

32 / 100
20 / 100

Formability (cold)

25 / 100
20 / 100

Castability

30 / 100
25 / 100

Polishability

60 / 100
70 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 45% · Brazeability / Solderability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

34 MJ/kg14,617 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

2.4 kg CO₂/kg
2.3 kg CO₂/kg

Typical Recycled Content

30%
25%

Same in both: Embodied Water 60 L/kg7.2 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

127 kN·m/kg
140 kN·m/kg

Modulus of Resilience

1,720 kJ/m³
1,844 kJ/m³

Thermal Diffusivity

10.5 mm²/s
9.9 mm²/s

Thermal Shock Resistance Index

15
16

Same in both: Specific Stiffness (E / density) 26.8 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale25Cr2MoVA31CrMoV9

Manufacturing and finishing

Capability25Cr2MoVA31CrMoV9
Default conditionQ&TQ&T
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

25Cr2MoVA vs 31CrMoV9 — frequently asked

Is 31CrMoV9 stronger than 25Cr2MoVA?

Yes. 31CrMoV9 has a typical tensile strength of 1,100 MPa (160 ksi) against 1,000 MPa (145 ksi) for 25Cr2MoVA — about 10% more.

Which is cheaper, 25Cr2MoVA or 31CrMoV9?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, 25Cr2MoVA or 31CrMoV9?

25Cr2MoVA. Its weldability rates poor (32/100) against poor (20/100) for 31CrMoV9.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 25Cr2MoVA and 31CrMoV9 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.