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Steel 25Cr2MoVA vs H21

Steel · grade comparison

Steel 25Cr2MoVA and H21 are both steel grades, both heat resistant steel. 25Cr2MoVA is the stronger of the two: yield strength 850 MPa (123 ksi) against 620 MPa (89.9 ksi) for H21, about 37% more; tensile strength follows at 1,000 MPa (145 ksi) vs 900 MPa (131 ksi). In exchange, H21 is the more ductile: elongation 18% versus 16% for 25Cr2MoVA, and 25Cr2MoVA is harder (300 HB vs 220 HB). 25Cr2MoVA is lighter (7.85 g/cm³ vs 8.28 g/cm³ for H21) and 25Cr2MoVA runs hotter in service (520°C vs 450°C continuous).

25Cr2MoVAChoose it when strength drives the design, or when weight is the constraint.

H21Choose it when the part is bent, formed or impact-loaded.

25Cr2MoVA vs H21: properties

25Cr2MoVAH21

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

165 GPa23.9 Msi
160 GPa23.2 Msi

Tensile Strength (Ultimate)

1,000 MPa145 ksi
900 MPa131 ksi

Yield Strength (0.2% offset)

850 MPa123 ksi
620 MPa89.9 ksi

Elongation at Break

16%
18%

Reduction in Area

58%
40%

Compressive Strength

860 MPa125 ksi
650 MPa94.3 ksi

Shear Strength

620 MPa89.9 ksi
550 MPa79.8 ksi

Fatigue Strength (Endurance Limit)

470 MPa68.2 ksi
400 MPa58 ksi

Fracture Toughness (K_IC)

95 MPa·√m86.5 ksi·√in
55 MPa·√m50.1 ksi·√in

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

300 HB
220 HB

Hardness, Rockwell C

31 HRC
19 HRC

Hardness, Vickers

315 HV
230 HV

Hardness, Rockwell B

—
97 HRB

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 81 GPa11.7 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
8.28 g/cm³0.3 lb/in³

Liquidus Temperature

1,495°C2,723 °F
1,480°C2,696 °F

Same in both: Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

38 W/m·K22 BTU/hr·ft·°F
27 W/m·K15.6 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
11.8 µm/m·K6.6 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

520°C968 °F
450°C842 °F

Min Service Temperature

-40°C-40 °F
-20°C-4 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.5 % IACS
3.1 % IACS

Electrical Resistivity

2.3×10⁻⁷ Ω·m9.06 µΩ·in
5.5×10⁻⁷ Ω·m21.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
—

Same in both: Corrosion Resistance 15 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
40 / 100

Weldability

32 / 100
35 / 100

Formability (cold)

25 / 100
20 / 100

Brazeability / Solderability

45 / 100
40 / 100

Polishability

60 / 100
65 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 45% · Castability 30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

34 MJ/kg14,617 BTU/lb
42 MJ/kg18,057 BTU/lb

Embodied Carbon (primary production)

2.4 kg CO₂/kg
3 kg CO₂/kg

Typical Recycled Content

30%
45%

Same in both: Embodied Water 60 L/kg7.2 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

127 kN·m/kg
109 kN·m/kg

Specific Stiffness (E / density)

26.8 MN·m/kg
25.4 MN·m/kg

Modulus of Resilience

1,720 kJ/m³
915 kJ/m³

Thermal Diffusivity

10.5 mm²/s
7.1 mm²/s

Thermal Shock Resistance Index

15
10

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale25Cr2MoVAH21

Manufacturing and finishing

Capability25Cr2MoVAH21
Sheet metalYes—
Default conditionQ&TAnnealed
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

25Cr2MoVA vs H21 — frequently asked

Is 25Cr2MoVA stronger than H21?

Yes. 25Cr2MoVA has a typical yield strength of 850 MPa (123 ksi) against 620 MPa (89.9 ksi) for H21 — about 37% more. Tensile strength is 1,000 MPa (145 ksi) vs 900 MPa (131 ksi).

Which is cheaper, 25Cr2MoVA or H21?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose 25Cr2MoVA over H21?

Pick 25Cr2MoVA when strength drives the design, or when weight is the constraint. Pick H21 when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 25Cr2MoVA and H21 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.