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Aluminum ZL105A-T62

Temper

ASTM A355.0

T62 = t6, heat treated by the user

Aerospace premium-quality practice giving the highest guaranteed properties from well-fed, low-porosity castings.

Standard cost $$

Values for the T62 condition

Other ZL105A tempers and conditions

ZL105A is listed in 7 conditions; see the grade overview at ZL105A.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As fabricated
Lowest cost condition for lightly loaded or dimensionally sensitive parts where no heat-treat distortion is acceptable.90165265 HB42 % IACS
Cooled from hot working and naturally aged
Simple aging of the as-cast part for a modest strength gain without solution treatment or quench distortion.1352051.572 HB41 % IACS
Solution heat treated and overaged (stabilized)
Choose for dimensional stability and reduced residual stress at elevated service temperature, accepting lower strength.200250478 HB42 % IACS
T6Default
Solution heat treated and artificially aged
The default general-purpose condition — best balance of strength, hardness and ductility for structural castings (equivalent to C355.0-T6).225290388 HB39 % IACS
Cooled from hot working and artificially aged
The condition specified in GB/T 1173 for ZL105A — highest guaranteed strength for Chinese-standard castings.225290285 HB40 % IACS
T6 variant, underaged
Pick when peak strength is needed from chill-cast or premium-quality castings and some ductility can be traded away.250310395 HB39 % IACS
T62This page
T6, heat treated by the user
Aerospace premium-quality practice giving the highest guaranteed properties from well-fed, low-porosity castings.2703152.5100 HB38 % IACS

What is ZL105A-T62?

ZL105A-T62 is ZL105A in the T62 temper — aerospace premium-quality practice giving the highest guaranteed properties from well-fed, low-porosity castings. ZL105A-T62 has a yield strength of 270 MPa (39.2 ksi) and a tensile strength of 315 MPa (45.7 ksi) — stronger than 69% of aluminum grades. Elongation at break is 2.5% and the elastic modulus is 71 GPa (10.3 Msi). ZL105A-T62 has a density of 2.71 g/cm³ (0.0979 lb/in³), heavier than 51% of aluminum grades. It melts at 546°C (1,015 °F). T6 is the default condition FabDigit quotes; T62 is available on request or by drawing note.

Advantages

  • Easy to machine — 74/100, better than 85% of aluminum grades

Limitations

  • Limited ductility — 2.5%, worse than 83% of aluminum grades

ZL105A-T62 properties

Typical room-temperature values for ZL105A-T62; 20 are specific to this condition. Other listed values are ZL105A reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

ZL105A-T62 has a density of 2.71 g/cm³ (0.0979 lb/in³), heavier than 51% of aluminum grades. It melts at 546°C (1,015 °F).

Density2.71 g/cm³0.1 lb/in³
Melting Point (Solidus)546°C1,015 °F
Liquidus Temperature621°C1,150 °F

Mechanical12

ZL105A-T62 has a yield strength of 270 MPa (39.2 ksi) and a tensile strength of 315 MPa (45.7 ksi) — stronger than 69% of aluminum grades. Elongation at break is 2.5% and the elastic modulus is 71 GPa (10.3 Msi).

Elastic (Young's) Modulus71 GPa10.3 Msi
Shear Modulus26.5 GPa3.8 Msi
Bulk Modulus70 GPa10.2 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)315 MPa45.7 ksi
Yield Strength (0.2% offset)270 MPa39.2 ksi
Elongation at Break2.5%
Shear Strength220 MPa31.9 ksi
Fatigue Strength (Endurance Limit)95 MPa13.8 ksi
Fracture Toughness (K_IC)24 MPa·√m21.8 ksi·√in
Charpy V-Notch Impact (RT)4 J2.6 ft·lbf
Hardness, Brinell100 HB

Thermal6

ZL105A-T62 is rated for continuous service to 150°C (302 °F). It conducts heat at 149 W/m·K (86.1 BTU/hr·ft·°F), better than 56% of aluminum grades. Thermal expansion is 22.3 µm/m·K (12.4 µin/in·°F).

Thermal Conductivity149 W/m·K86.1 BTU/hr·ft·°F
Specific Heat Capacity963 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)22.3 µm/m·K12.4 µin/in·°F
Latent Heat of Fusion389 J/g167 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

ZL105A-T62 conducts electricity at 38 % IACS, better than 61% of aluminum grades.

Electrical Conductivity38 % IACS
Electrical Resistivity4.54×10⁻⁸ Ω·m1.79 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (42/100), worse than 69% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.78 V
Corrosion ResistanceFair42/100
Chemical Resistance SummaryGood in dry atmosphere and neutral waters with a protective oxide film; the ~1 % Cu makes it susceptible to pitting and intergranular attack in chlorides and marine service — coat, anodize or paint. Attacked by strong acids and by alkalis (pH >9); compatible with most oils, fuels and glycol coolants when inhibited.

Sustainability4

Producing a kilogram of ZL105A-T62 takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 35%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,100 L/kg132 gal/lb
Typical Recycled Content35%

Manufacturability7

ZL105A-T62's machinability is very good (74/100, better than 85% of aluminum grades); weldability fair (52/100).

MachinabilityVery good74/100
Machinability Rating (AISI 1212 = 100 %)72%
WeldabilityFair52/100
CastabilityExcellent88/100
Brazeability / SolderabilityPoor25/100
PolishabilityFair50/100
Anodizing Responsefair — protective (sulphuric) and hardcoat anodizing work, but Si + Cu give a dark grey, non-uniform finish; not suitable for decorative clear/bright anodize

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ZL105A-T62

Is ZL105A easy to machine?

Machines well with PCD or polished carbide, high speed and low feed; eutectic silicon is abrasive, so use flood coolant and expect tool wear higher than 6061.

Can ZL105A be welded?

TIG/MIG repairable with ER4043 or ER4145 filler; the Cu content raises hot-cracking risk and welded areas should be re-solution treated and aged to restore T6 properties.

Can ZL105A be formed, bent or molded?

Excellent fluidity and pressure tightness in sand, permanent-mold and low-pressure casting; use chills and good risering, Sr/Na modification and Ti-B grain refinement, and control hydrogen to avoid porosity.

What surface finishes work on ZL105A?

Takes protective sulphuric or hard anodize (dark grey, non-decorative), chromate/trivalent conversion coating, and powder or wet paint; shot-peening improves fatigue on machined surfaces.

ZL105A chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
SiGB/T 1173 ZAlSi5Cu1MgA4.5 – 5.55
Cu1 – 1.51.25
Mgnarrower than ZL105 (0.4–0.6)0.4 – 0.550.48
Feimpurity limit, high-purity grade≤ 0.2—
Mnimpurity≤ 0.1—
Tiimpurity / grain refiner residue≤ 0.15—
Znimpurity≤ 0.1—
others eachimpurity≤ 0.05—
others totalimpurity total≤ 0.5—
Albalance—

ZL105A-T62 — frequently asked

What is ZL105A-T62 used for?

ZL105A-T62 is typically used for aerospace fittings, high-strength pump castings, gearbox and transmission housings, hydraulic valve bodies, airframe brackets and compressor housings. In short: high-purity ZL105 upgrade; best machinability in the family; aerospace-grade cleanliness.

What is the yield strength of ZL105A-T62?

ZL105A-T62 has a typical yield strength of 270 MPa (39.2 ksi) and a tensile strength of 315 MPa (45.7 ksi) — stronger than 69% of aluminum grades. Strength varies by condition: see the 7 listed tempers.

Is ZL105A-T62 easy to machine?

Yes — machinability is rated very good (74/100, better than 85% of aluminum grades). Machines well with PCD or polished carbide, high speed and low feed; eutectic silicon is abrasive, so use flood coolant and expect tool wear higher than 6061.

Can ZL105A-T62 be welded?

With care — weldability is rated fair (52/100). TIG/MIG repairable with ER4043 or ER4145 filler; the Cu content raises hot-cracking risk and welded areas should be re-solution treated and aged to restore T6 properties.

What surface finishes work on ZL105A-T62?

Takes protective sulphuric or hard anodize (dark grey, non-decorative), chromate/trivalent conversion coating, and powder or wet paint; shot-peening improves fatigue on machined surfaces.

Can ZL105A-T62 be formed, bent or molded?

Excellent fluidity and pressure tightness in sand, permanent-mold and low-pressure casting; use chills and good risering, Sr/Na modification and Ti-B grain refinement, and control hydrogen to avoid porosity.

What is the maximum service temperature of ZL105A-T62?

ZL105A-T62 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ZL105A-T6 and ZL105A-F?

T6 is the default condition — the default general-purpose condition — best balance of strength, hardness and ductility for structural castings (equivalent to C355.0-T6). F: lowest cost condition for lightly loaded or dimensionally sensitive parts where no heat-treat distortion is acceptable. Yield strength is 225 MPa in T6 versus 90 MPa in F.

Sources

  1. ASTM B26/B26M and B108/B108M (355.0, C355.0 castings) — ASTM International (2022)
  2. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  3. ASM Handbook Vol.15 — Casting — ASM International (2008)
  4. Aluminum Association Registration Record (Pink Sheets) — cast alloy limits — The Aluminum Association (2018)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.