FabDigitFabDigit

Aluminum AlSi7Mg0.6-T5

Temper

EN AlSi7Mg0.6

T5 = cooled from hot working and artificially aged

Cheapest strengthening route: no solution treatment or quench, so geometry stays true while strength rises above as-built.

High cost $$$$

Values for the T5 condition

Other AlSi7Mg0.6 tempers and conditions

AlSi7Mg0.6 is listed in 6 conditions; see the grade overview at AlSi7Mg0.6.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Stress relieved
Standard build-plate stress relief before part removal; softens the structure but maximises ductility and dimensional stability.2103001383 HB38 % IACS
As built (as printed)
Highest as-printed strength from the ultrafine cellular Si network; choose when residual stress and distortion are acceptable and no thermal exposure follows.2504007108 HB26 % IACS
T6 variant, underaged
Pick when elongation and damage tolerance matter more than peak strength, e.g. crash- or fatigue-critical brackets.2553301396 HB41 % IACS
hot isostatic pressing (≈500–520 °C / 100 MPa) followed by solution treatment and ageing
Closes residual gas porosity to cut fatigue scatter; specified for flight-critical and cyclically loaded AM hardware.28035014102 HB40 % IACS
T6Default
Solution heat treated and artificially aged
Default aerospace condition: balanced strength, ductility and fatigue life with a homogeneous spheroidised Si structure.28535510105 HB39 % IACS
T5This page
Cooled from hot working and artificially aged
Cheapest strengthening route: no solution treatment or quench, so geometry stays true while strength rises above as-built.3004206115 HB31 % IACS

What is AlSi7Mg0.6-T5?

AlSi7Mg0.6-T5 is AlSi7Mg0.6 in the T5 temper — cheapest strengthening route: no solution treatment or quench, so geometry stays true while strength rises above as-built. AlSi7Mg0.6-T5 has a yield strength of 300 MPa (43.5 ksi) and a tensile strength of 420 MPa (60.9 ksi) — stronger than 77% of aluminum grades. Elongation at break is 6% and the elastic modulus is 72 GPa (10.4 Msi). AlSi7Mg0.6-T5 has a density of 2.67 g/cm³ (0.0965 lb/in³), lighter than 78% of aluminum grades. It melts at 555°C (1,031 °F). T6 is the default condition FabDigit quotes; T5 is available on request or by drawing note.

Advantages

  • High strength — 300 MPa (43.5 ksi), better than 77% of aluminum grades

AlSi7Mg0.6-T5 properties

Typical room-temperature values for AlSi7Mg0.6-T5; 10 are specific to this condition. Other listed values are AlSi7Mg0.6 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

AlSi7Mg0.6-T5 has a density of 2.67 g/cm³ (0.0965 lb/in³), lighter than 78% of aluminum grades. It melts at 555°C (1,031 °F).

Density2.67 g/cm³0.1 lb/in³
Melting Point (Solidus)555°C1,031 °F
Liquidus Temperature613°C1,135 °F

Mechanical15

AlSi7Mg0.6-T5 has a yield strength of 300 MPa (43.5 ksi) and a tensile strength of 420 MPa (60.9 ksi) — stronger than 77% of aluminum grades. Elongation at break is 6% and the elastic modulus is 72 GPa (10.4 Msi).

Elastic (Young's) Modulus72 GPa10.4 Msi
Shear Modulus27 GPa3.9 Msi
Bulk Modulus71 GPa10.3 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)420 MPa60.9 ksi
Yield Strength (0.2% offset)300 MPa43.5 ksi
Elongation at Break6%
Compressive Strength290 MPa42.1 ksi
Shear Strength230 MPa33.4 ksi
Fatigue Strength (Endurance Limit)100 MPa14.5 ksi
Fracture Toughness (K_IC)24 MPa·√m21.8 ksi·√in
Charpy V-Notch Impact (RT)5 J3.7 ft·lbf
Hardness, Brinell115 HB
Hardness, Rockwell B63 HRB
Hardness, Vickers125 HV

Thermal6

AlSi7Mg0.6-T5 is rated for continuous service to 150°C (302 °F). It conducts heat at 135 W/m·K (78 BTU/hr·ft·°F), worse than 58% of aluminum grades. Thermal expansion is 21.5 µm/m·K (11.9 µin/in·°F).

Thermal Conductivity135 W/m·K78 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)21.5 µm/m·K11.9 µin/in·°F
Latent Heat of Fusion389 J/g167 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

AlSi7Mg0.6-T5 conducts electricity at 31 % IACS, worse than 68% of aluminum grades.

Electrical Conductivity31 % IACS
Electrical Resistivity4.4×10⁻⁸ Ω·m1.73 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (58/100), better than 57% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.83 V
Corrosion ResistanceGood58/100
Chemical Resistance SummaryGood in neutral atmospheric, fresh and mildly saline environments thanks to the Cu-free chemistry; attacked by strong acids and by alkalis (pH>9); risk of galvanic corrosion when coupled to steel/CFRP fasteners.

Sustainability4

Producing a kilogram of AlSi7Mg0.6-T5 takes about 215 MJ of energy and emits 13.5 kg of CO₂ — more than 93% of aluminum grades. Typical recycled content is 10%.

Embodied Energy (primary production)215 MJ/kg92,433 BTU/lb
Embodied Carbon (primary production)13.5 kg CO₂/kg
Embodied Water1,150 L/kg138 gal/lb
Typical Recycled Content10%

Manufacturability8

AlSi7Mg0.6-T5's machinability is good (62/100, better than 55% of aluminum grades); weldability good (65/100); formability poor (20/100).

MachinabilityGood62/100
Machinability Rating (AISI 1212 = 100 %)70%
WeldabilityGood65/100
Formability (cold)Poor20/100
CastabilityExcellent92/100
Brazeability / SolderabilityFair40/100
PolishabilityGood55/100
Anodizing Responsefair — takes hard/sulfuric anodize but the ~7 % Si gives a dark grey, opaque and slightly patchy film; not suitable for bright decorative colours

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with AlSi7Mg0.6-T5

Is AlSi7Mg0.6 easy to machine?

Machines easily with polished-flute carbide or PCD tooling at high speed and generous coolant; abrasive Si particles wear HSS quickly and the alloy smears if feeds are too light.

Can AlSi7Mg0.6 be welded?

Laser and TIG weldable with 4043/4047 filler; expect Mg burn-off, hot-crack sensitivity in restrained joints, and re-heat-treatment to restore T6 properties.

Can AlSi7Mg0.6 be formed, bent or molded?

Not a wrought forming alloy — shaped by LPBF or casting; on the printer it needs 45° overhang support, a preheated plate (100–200 °C) and stress relief before build-plate removal.

What surface finishes work on AlSi7Mg0.6?

Blast/tumble to remove partially melted powder, then chemical conversion coating or hard anodize (dark grey); shot peening or machining of critical surfaces markedly improves fatigue life.

AlSi7Mg0.6 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si6.5 – 7.57
Mghigher than AlSi10Mg; drives Mg2Si age hardening0.45 – 0.70.6
Tigrain refiner0.08 – 0.250.15
Fekept low to avoid brittle β-AlFeSi platelets≤ 0.190.1
Cu≤ 0.05—
Mn≤ 0.1—
Zn≤ 0.07—
Beonly in the US A357.0 variant (0.04–0.07 Be); EN AC-42200 and most AM powders are Be-free≤ 0.07—
Others (each)total ≤0.10≤ 0.03—
Albalance—

AlSi7Mg0.6-T5 — frequently asked

What is AlSi7Mg0.6-T5 used for?

AlSi7Mg0.6-T5 is typically used for aerospace brackets, thin-wall castings-replacement parts, heat-treated structural AM parts and automotive lightweight components. In short: highest-elongation LPBF Al-Si; strong T6 heat-treat response; fatigue-critical AM alloy.

What is the yield strength of AlSi7Mg0.6-T5?

AlSi7Mg0.6-T5 has a typical yield strength of 300 MPa (43.5 ksi) and a tensile strength of 420 MPa (60.9 ksi) — stronger than 77% of aluminum grades. Strength varies by condition: see the 6 listed tempers.

Is AlSi7Mg0.6-T5 easy to machine?

Reasonably — machinability is rated good (62/100, better than 55% of aluminum grades). Machines easily with polished-flute carbide or PCD tooling at high speed and generous coolant; abrasive Si particles wear HSS quickly and the alloy smears if feeds are too light.

Can AlSi7Mg0.6-T5 be welded?

Yes — weldability is rated good (65/100). Laser and TIG weldable with 4043/4047 filler; expect Mg burn-off, hot-crack sensitivity in restrained joints, and re-heat-treatment to restore T6 properties.

What surface finishes work on AlSi7Mg0.6-T5?

Blast/tumble to remove partially melted powder, then chemical conversion coating or hard anodize (dark grey); shot peening or machining of critical surfaces markedly improves fatigue life.

Can AlSi7Mg0.6-T5 be formed, bent or molded?

Not a wrought forming alloy — shaped by LPBF or casting; on the printer it needs 45° overhang support, a preheated plate (100–200 °C) and stress relief before build-plate removal.

What is the maximum service temperature of AlSi7Mg0.6-T5?

AlSi7Mg0.6-T5 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between AlSi7Mg0.6-T6 and AlSi7Mg0.6-SR?

T6 is the default condition — default aerospace condition: balanced strength, ductility and fatigue life with a homogeneous spheroidised Si structure. SR: standard build-plate stress relief before part removal; softens the structure but maximises ductility and dimensional stability. Yield strength is 285 MPa in T6 versus 210 MPa in SR.

Sources

  1. EN 1706 — Aluminium and aluminium alloys, castings (EN AC-42200 AlSi7Mg0.6) — CEN (2020)
  2. ISO/ASTM 52907 — Additive manufacturing, feedstock materials, methods to characterize metal powders — ISO/ASTM (2019)
  3. AMS 4289 / ASTM B108 — A357.0 aluminium alloy castings — SAE / ASTM (2019)
  4. ASM Handbook Vol. 2 — Properties of Aluminum Casting Alloys (A357.0) — ASM International (1990)
  5. LPBF material datasheets for AlSi7Mg0.6 / A357 powder — EOS / SLM Solutions / Renishaw / Höganäs (2023)
  6. AM alloy property compilations (as-built, stress-relieved, T5/T6/T61, HIP) — Senvol / MMPDS-adjacent AM literature (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.