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Steel A516 Gr.65

Grade

ASTM A516

Gr.65 = grade 65

Used when a small strength step above Gr.60 is needed without moving to the higher-carbon Gr.70.

Values for the Gr.65 condition

Other A516 tempers and conditions

A516 is listed in 9 conditions; see the grade overview at A516.

Compare all 9 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Grade 55
Lowest-strength A516 class, chosen for maximum formability and toughness where design stress is not critical.25044530130 HB10 % IACS
Grade 60
Intermediate strength class; common in thinner tank and heat-exchanger shells.27548028140 HB10 % IACS
Annealed (full/sub-critical anneal)
Pick when maximum softness and dimensional stability for heavy cold forming or machining is wanted; lowest strength of the conditions.28550028143 HB10 % IACS
Gr.65This page
Grade 65
Used when a small strength step above Gr.60 is needed without moving to the higher-carbon Gr.70.30051026148 HB10 % IACS
Normalized and tempered
Normalizing plus a sub-critical temper for stress relief and hardness control (e.g. NACE ≤ 200 HB wet H2S service).32551527148 HB10 % IACS
Normalized (austenitize ~900 °C, air cool)
Mandatory for thick plate and for low-temperature (to -46 °C) impact-tested service; refines grain and raises notch toughness.33052527150 HB—
HRDefault
Hot rolled
Standard stock condition for plate up to ~40 mm where no low-temperature impact requirement applies.34054025155 HB—
Grade 70
The workhorse class: highest A516 strength, stocked worldwide for pressure vessels and boiler drums.34054025155 HB10 % IACS
Quenched and tempered
Used on heavy sections where accelerated cooling is needed to meet strength and low-temperature toughness through thickness.40057024170 HB—

What is A516 Gr.65?

A516 Gr.65 is A516 in the Gr.65 grade — used when a small strength step above Gr.60 is needed without moving to the higher-carbon Gr.70. A516 Gr.65 has a yield strength of 300 MPa (43.5 ksi) and a tensile strength of 510 MPa (74 ksi) — weaker than 86% of steel grades. Elongation at break is 26% and the elastic modulus is 200 GPa (29 Msi). A516 Gr.65 has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,425°C (2,597 °F). HR is the default condition FabDigit quotes; Gr.65 is available on request or by drawing note.

Advantages

  • Tough — resists crack growth — 158 MPa·√m (143.8 ksi·√in), better than 98% of steel grades
  • Conducts heat well — 52 W/m·K (30 BTU/hr·ft·°F), better than 98% of steel grades
  • Readily welded — 91/100, better than 91% of steel grades
  • Easy to machine — 62/100, better than 89% of steel grades
  • Forms and bends easily — 73/100, better than 89% of steel grades

Limitations

  • Hard to polish — 40/100, worse than 96% of steel grades
  • Low strength — 300 MPa (43.5 ksi), worse than 86% of steel grades

A516 Gr.65 properties

Typical room-temperature values for A516 Gr.65; 22 are specific to this condition. Other listed values are A516 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

A516 Gr.65 has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,425°C (2,597 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,425°C2,597 °F
Liquidus Temperature1,510°C2,750 °F

Mechanical16

A516 Gr.65 has a yield strength of 300 MPa (43.5 ksi) and a tensile strength of 510 MPa (74 ksi) — weaker than 86% of steel grades. Elongation at break is 26% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus79 GPa11.5 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)510 MPa74 ksi
Yield Strength (0.2% offset)300 MPa43.5 ksi
Elongation at Break26%
Reduction in Area56%
Compressive Strength300 MPa43.5 ksi
Shear Strength315 MPa45.7 ksi
Fatigue Strength (Endurance Limit)220 MPa31.9 ksi
Fracture Toughness (K_IC)158 MPa·√m144 ksi·√in
Charpy V-Notch Impact (RT)110 J81.1 ft·lbf
Hardness, Brinell148 HB
Hardness, Rockwell B79 HRB
Hardness, Vickers156 HV

Thermal6

A516 Gr.65 is rated for continuous service to 425°C (797 °F). It conducts heat at 52 W/m·K (30 BTU/hr·ft·°F), better than 98% of steel grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity52 W/m·K30 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)425°C797 °F
Min Service Temperature-20°C-4 °F

Electrical3

A516 Gr.65 conducts electricity at 10 % IACS, better than 83% of steel grades.

Electrical Conductivity10 % IACS
Electrical Resistivity1.7×10⁻⁷ Ω·m6.69 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (10/100), worse than 86% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistanceNot recommended10/100
Chemical Resistance SummaryRusts freely in humid air and water; attacked by acids and chlorides. Acceptable in dry hydrocarbons, caustic (with PWHT limits) and steam; HIC/NACE-tested variants required in wet H2S service.

Sustainability4

Producing a kilogram of A516 Gr.65 takes about 25 MJ of energy and emits 2 kg of CO₂ — less than 82% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)25 MJ/kg10,748 BTU/lb
Embodied Carbon (primary production)2 kg CO₂/kg
Embodied Water40 L/kg4.8 gal/lb
Typical Recycled Content25%

Manufacturability8

A516 Gr.65's machinability is good (62/100, better than 89% of steel grades); weldability excellent (91/100); formability very good (73/100).

MachinabilityGood62/100
Machinability Rating (AISI 1212 = 100 %)66%
WeldabilityExcellent91/100
Formability (cold)Very good73/100
CastabilityNot recommended0/100
Brazeability / SolderabilityGood60/100
PolishabilityFair40/100
Anodizing Responsen/a — ferrous alloy; use paint, metallizing, phosphating or weld overlay instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with A516 Gr.65

Is A516 easy to machine?

Machines like 1020/1025 — free-cutting it is not; use sharp positive-rake carbide, moderate speeds and good chip control to avoid gummy built-up edge.

Can A516 be welded?

Excellent weldability (P-No.1); SMAW/SAW/GMAW with E7018-class consumables, preheat 50–150 °C for thick sections and PWHT above 38 mm or per ASME UCS-56.

Can A516 be formed, bent or molded?

Cold rolls readily into shells and heads; hot form 900–1050 °C and re-normalize afterwards if formed in the 550–750 °C range.

What surface finishes work on A516?

No anodizing; protect by blast + epoxy/inorganic-zinc paint, hot-dip galvanizing, or 304L/Alloy 625 weld overlay / roll-bond cladding for corrosive duty.

A516 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CGr.70: 0.27 max ≤12.5 mm, up to 0.31 max for >100 mm; lower grades 0.18–0.28 max≤ 0.310.24
MnGr.70 heat analysis 0.85–1.20 (≤12.5 mm 0.79–1.30); Gr.55/60 lower0.79 – 1.31.05
P0.025 max often specified for sour service≤ 0.040.01
S≤0.002 for HIC-resistant plate≤ 0.040.01
Sisilicon-killed, fine grain practice0.13 – 0.450.25
Febalance—

A516 Gr.65 — frequently asked

What is A516 Gr.65 used for?

A516 Gr.65 is typically used for pressure vessels, boilers and cryogenic containment. In short: boiler grade; high-temp strength.

What is the yield strength of A516 Gr.65?

A516 Gr.65 has a typical yield strength of 300 MPa (43.5 ksi) and a tensile strength of 510 MPa (74 ksi) — weaker than 86% of steel grades. Strength varies by condition: see the 9 listed tempers.

Is A516 Gr.65 easy to machine?

Reasonably — machinability is rated good (62/100, better than 89% of steel grades). Machines like 1020/1025 — free-cutting it is not; use sharp positive-rake carbide, moderate speeds and good chip control to avoid gummy built-up edge.

Can A516 Gr.65 be welded?

Yes — weldability is rated excellent (91/100). Excellent weldability (P-No.1); SMAW/SAW/GMAW with E7018-class consumables, preheat 50–150 °C for thick sections and PWHT above 38 mm or per ASME UCS-56.

What surface finishes work on A516 Gr.65?

No anodizing; protect by blast + epoxy/inorganic-zinc paint, hot-dip galvanizing, or 304L/Alloy 625 weld overlay / roll-bond cladding for corrosive duty.

Can A516 Gr.65 be formed, bent or molded?

Cold rolls readily into shells and heads; hot form 900–1050 °C and re-normalize afterwards if formed in the 550–750 °C range.

What is the maximum service temperature of A516 Gr.65?

A516 Gr.65 is rated for continuous use to about 425°C (797 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in A516 Gr.65?

Yes — A516 Gr.65 is available for CNC machining and sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM A516/A516M — Pressure Vessel Plates, Carbon Steel, for Moderate- and Lower-Temperature Service — ASTM International (2021)
  2. ASME BPVC Section II Part A (SA-516) and Part D allowable stresses/physical properties — ASME (2023)
  3. GB/T 713 (Q245R/Q345R comparison) — SAC (2014)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  5. ASM Handbook Vol.19 — Fatigue and Fracture — ASM International (1996)
  6. Pressure vessel plate datasheets (Dillinger, ArcelorMittal, Nucor, ) — various mills (2023)
  7. Mysteel / SMM — Mysteel (2025)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.