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Steel 1010 vs A516

Steel · grade comparison

Steel 1010 and A516 are both steel grades, both low carbon steel. A516 is the stronger of the two: yield strength 340 MPa (49.3 ksi) against 180 MPa (26.1 ksi) for 1010, about 89% more; tensile strength follows at 540 MPa (78.3 ksi) vs 325 MPa (47.1 ksi). In exchange, 1010 is the more ductile: elongation 28% versus 25% for A516, and A516 is harder (155 HB vs 95 HB). 1010 conducts electricity better (12 % IACS vs 10 % IACS). On the shop floor, A516 machines more easily (good vs fair).

1010Choose it when the part is bent, formed or impact-loaded.

A516Choose it when strength drives the design, or when the part is machined in volume.

1010 vs A516: properties

1010A516

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

80 GPa11.6 Msi
79 GPa11.5 Msi

Tensile Strength (Ultimate)

325 MPa47.1 ksi
540 MPa78.3 ksi

Yield Strength (0.2% offset)

180 MPa26.1 ksi
340 MPa49.3 ksi

Elongation at Break

28%
25%

Reduction in Area

50%
55%

Shear Strength

220 MPa31.9 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

160 MPa23.2 ksi
230 MPa33.4 ksi

Fracture Toughness (K_IC)

140 MPa·√m127 ksi·√in
150 MPa·√m137 ksi·√in

Charpy V-Notch Impact (RT)

95 J70.1 ft·lbf
100 J73.8 ft·lbf

Hardness, Brinell

95 HB
155 HB

Hardness, Rockwell B

55 HRB
82 HRB

Hardness, Vickers

100 HV
163 HV

Compressive Strength

—
340 MPa49.3 ksi

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.87 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,495°C2,723 °F
1,425°C2,597 °F

Liquidus Temperature

1,525°C2,777 °F
1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

49.8 W/m·K28.8 BTU/hr·ft·°F
52 W/m·K30 BTU/hr·ft·°F

Specific Heat Capacity

448 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.2 µm/m·K6.8 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Latent Heat of Fusion

247 J/g106 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
425°C797 °F

Min Service Temperature

-30°C-22 °F
-20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

12 % IACS
10 % IACS

Electrical Resistivity

1.43×10⁻⁷ Ω·m5.63 µΩ·in
1.7×10⁻⁷ Ω·m6.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
60 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
65%

Weldability

95 / 100
90 / 100

Formability (cold)

90 / 100
70 / 100

Brazeability / Solderability

80 / 100
60 / 100

Castability

—
0 / 100

Same in both: Polishability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

24 MJ/kg10,318 BTU/lb
25 MJ/kg10,748 BTU/lb

Embodied Carbon (primary production)

1.9 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

35 L/kg4.2 gal/lb
40 L/kg4.8 gal/lb

Typical Recycled Content

30%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

41 kN·m/kg
69 kN·m/kg

Specific Stiffness (E / density)

25.4 MN·m/kg
25.5 MN·m/kg

Modulus of Resilience

81 kJ/m³
289 kJ/m³

Thermal Shock Resistance Index

7
12

Same in both: Thermal Diffusivity 14.1 mm²/s

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale1010A516

Manufacturing and finishing

Capability1010A516
Default conditionHRHR
Relative cost$ Budget$ Budget
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

1010 vs A516 — frequently asked

Is A516 stronger than 1010?

Yes. A516 has a typical yield strength of 340 MPa (49.3 ksi) against 180 MPa (26.1 ksi) for 1010 — about 89% more. Tensile strength is 540 MPa (78.3 ksi) vs 325 MPa (47.1 ksi).

Which is cheaper, 1010 or A516?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 1010 or A516?

A516. Its machinability rates good (60/100) against fair (42/100) for 1010; for welding the order is 1010 first (excellent, 95/100) then A516 (excellent, 90/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 1010 and A516 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.