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Steel A266-GR2

Grade · default condition

ASTM A266

GR2 = grade 2

The standard stock class for pressure-vessel flanges, nozzles and tubesheets — best balance of strength, toughness and price.

Budget cost $

Values for the GR2 condition

Other A266 tempers and conditions

A266 is listed in 7 conditions; see the grade overview at A266.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Grade 1
Lowest-strength, most ductile class; pick for low-pressure flanges and fittings where machinability and forming ease matter more than strength.24047029140 HB—
ASTM A266 Grade 1
Lowest-strength A266 forging grade (60–85 ksi class), annealed or normalized, used for flanges, nozzles and pressure-vessel fittings where formability and weldability outrank strength.25051528143 HB10.5 % IACS
GR2DefaultThis page
Grade 2
The standard stock class for pressure-vessel flanges, nozzles and tubesheets — best balance of strength, toughness and price.29055026160 HB—
ASTM A266 Grade 2
The workhorse A266 forging grade (70–95 ksi class) for boiler and pressure-vessel flanges, tubesheets and valve bodies; roughly the Chinese 20/16Mn forging equivalent.29055026160 HB10 % IACS
ASTM A266 Grade 4
70–95 ksi A266 forging grade heat-treated for higher ductility and notch toughness than Grade 2 at the same strength level, favoured for impact-tested pressure components.29055028160 HB10 % IACS
Grade 4
Q&T version at Grade 2 strength but with finer structure, higher reduction of area and better low-temperature notch toughness — choose for impact-tested or cold-service pressure boundaries.30555527170 HB—
Grade 3
Highest tensile class of A266; use where wall thickness or bolt-load must be reduced and slightly lower ductility is acceptable.31058524175 HB10 % IACS

What is A266-GR2?

A266-GR2 is A266 in the GR2 grade — the standard stock class for pressure-vessel flanges, nozzles and tubesheets — best balance of strength, toughness and price. A266-GR2 has a yield strength of 290 MPa (42.1 ksi) and a tensile strength of 550 MPa (79.8 ksi) — weaker than 88% of steel grades. Elongation at break is 26% and the elastic modulus is 200 GPa (29 Msi). A266-GR2 has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,425°C (2,597 °F).

Advantages

  • Conducts heat well — 51 W/m·K (29.5 BTU/hr·ft·°F), better than 92% of steel grades
  • Easy to machine — 62/100, better than 89% of steel grades
  • Readily welded — 88/100, better than 87% of steel grades
  • High electrical conductivity — 10 % IACS, better than 83% of steel grades
  • Ductile — tolerates forming and impact — 26%, better than 82% of steel grades

Limitations

  • Low strength — 290 MPa (42.1 ksi), worse than 88% of steel grades
  • Hard to polish — 45/100, worse than 84% of steel grades

A266-GR2 properties

Typical room-temperature values for A266-GR2; 17 are specific to this condition. Other listed values are A266 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

A266-GR2 has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,425°C (2,597 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,425°C2,597 °F
Liquidus Temperature1,510°C2,750 °F

Mechanical16

A266-GR2 has a yield strength of 290 MPa (42.1 ksi) and a tensile strength of 550 MPa (79.8 ksi) — weaker than 88% of steel grades. Elongation at break is 26% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus79 GPa11.5 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)550 MPa79.8 ksi
Yield Strength (0.2% offset)290 MPa42.1 ksi
Elongation at Break26%
Reduction in Area48%
Compressive Strength290 MPa42.1 ksi
Shear Strength345 MPa50 ksi
Fatigue Strength (Endurance Limit)235 MPa34.1 ksi
Fracture Toughness (K_IC)120 MPa·√m109 ksi·√in
Charpy V-Notch Impact (RT)80 J59 ft·lbf
Hardness, Brinell160 HB
Hardness, Rockwell B84 HRB
Hardness, Vickers168 HV

Thermal6

A266-GR2 is rated for continuous service to 425°C (797 °F). It conducts heat at 51 W/m·K (29.5 BTU/hr·ft·°F), better than 92% of steel grades. Thermal expansion is 11.9 µm/m·K (6.61 µin/in·°F).

Thermal Conductivity51 W/m·K29.5 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.9 µm/m·K6.6 µin/in·°F
Latent Heat of Fusion247 J/g106 BTU/lb
Max Service Temperature (continuous)425°C797 °F
Min Service Temperature-29°C-20 °F

Electrical3

A266-GR2 conducts electricity at 10 % IACS, better than 83% of steel grades.

Electrical Conductivity10 % IACS
Electrical Resistivity1.7×10⁻⁷ Ω·m6.69 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (10/100), worse than 86% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.62 V
Corrosion ResistanceNot recommended10/100
Chemical Resistance SummaryRusts freely in moist air and water; acceptable in dry hydrocarbons, alkaline and non-aerated steam service; attacked by acids, chlorides and wet CO2/H2S (requires NACE MR0175 hardness control for sour duty).

Sustainability4

Producing a kilogram of A266-GR2 takes about 25 MJ of energy and emits 2 kg of CO₂ — less than 82% of steel grades. Typical recycled content is 28%.

Embodied Energy (primary production)25 MJ/kg10,748 BTU/lb
Embodied Carbon (primary production)2 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content28%

Manufacturability7

A266-GR2's machinability is good (62/100, better than 89% of steel grades); weldability excellent (88/100); formability good (65/100).

MachinabilityGood62/100
Machinability Rating (AISI 1212 = 100 %)60%
WeldabilityExcellent88/100
Formability (cold)Good65/100
Brazeability / SolderabilityGood60/100
PolishabilityFair45/100
Anodizing Responsen/a — ferrous alloy; protect by painting, zinc/Ni plating, weld overlay or cladding

Common Calculations5

Specific Strength (UTS / density)calculated70 kN·m/kg
Specific Stiffness (E / density)calculated25.5 MN·m/kg
Modulus of Resiliencecalculated210 kJ/m³
Thermal Diffusivitycalculated13.8 mm²/s
Thermal Shock Resistance Indexcalculated12

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with A266-GR2

Is A266 easy to machine?

Machines like normalized 1025–1030: use carbide at 120–180 m/min, sharp tooling and good chip control since gummy at low hardness; heavy sections may vary in hardness core-to-surface.

Can A266 be welded?

P-No.1 material, weldable by SMAW/SAW/GTAW with E70xx-class consumables; preheat 100–150 °C for thick sections and PWHT per ASME Sec.VIII when thickness or service demands.

Can A266 be formed, bent or molded?

Supplied as open-die or closed-die forgings finished 1050–1250 °C with a minimum forging reduction; cold forming limited to mild bending — re-normalize after severe hot or cold work.

What surface finishes work on A266?

No anodizing; protect with shop primer, epoxy paint, zinc/electroless-Ni plating, or stainless/Inconel weld overlay on wetted seal faces.

A266 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.35 max for Grades 1 and 3; 0.30 max for Grades 2 and 4≤ 0.350.25
Mn0.4 – 1.050.8
Si0.15 – 0.350.25
P≤ 0.030.01
S≤ 0.030.01
Curesidual element≤ 0.4—
Niresidual element≤ 0.4—
Crresidual element≤ 0.3—
Moresidual element≤ 0.12—
Vsum of Cu+Ni+Cr+Mo+V generally limited to ~1.00 %≤ 0.05—
Febalance—

A266-GR2 — frequently asked

What is A266-GR2 used for?

A266-GR2 is typically used for pressure vessel flanges, nozzles, forged fittings and piping components. In short: code forging for vessels; four strength grades; P-No.1 easy welding.

What is the yield strength of A266-GR2?

A266-GR2 has a typical yield strength of 290 MPa (42.1 ksi) and a tensile strength of 550 MPa (79.8 ksi) — weaker than 88% of steel grades. Strength varies by condition: see the 7 listed tempers.

Is A266-GR2 easy to machine?

Reasonably — machinability is rated good (62/100, better than 89% of steel grades). Machines like normalized 1025–1030: use carbide at 120–180 m/min, sharp tooling and good chip control since gummy at low hardness; heavy sections may vary in hardness core-to-surface.

Can A266-GR2 be welded?

Yes — weldability is rated excellent (88/100). P-No.1 material, weldable by SMAW/SAW/GTAW with E70xx-class consumables; preheat 100–150 °C for thick sections and PWHT per ASME Sec.VIII when thickness or service demands.

What surface finishes work on A266-GR2?

No anodizing; protect with shop primer, epoxy paint, zinc/electroless-Ni plating, or stainless/Inconel weld overlay on wetted seal faces.

Can A266-GR2 be formed, bent or molded?

Supplied as open-die or closed-die forgings finished 1050–1250 °C with a minimum forging reduction; cold forming limited to mild bending — re-normalize after severe hot or cold work.

What is the maximum service temperature of A266-GR2?

A266-GR2 is rated for continuous use to about 425°C (797 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between A266-GR2 and A266-GR1?

GR2 is the default condition — the standard stock class for pressure-vessel flanges, nozzles and tubesheets — best balance of strength, toughness and price. GR1: lowest-strength, most ductile class; pick for low-pressure flanges and fittings where machinability and forming ease matter more than strength. Yield strength is 290 MPa in GR2 versus 240 MPa in GR1.

Sources

  1. ASTM A266/A266M — Carbon Steel Forgings for Pressure Vessel Components — ASTM International (2021)
  2. ASME BPVC Section II Part A / Part D (SA-266 allowable stresses and physical properties) — ASME (2023)
  3. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  4. ASM Handbook Vol.16 — Machining — ASM International (1989)
  5. Forged carbon steel flange and tubesheet mill certificates (SA-266 Cl.2) — various forging producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.