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Steel S460ML

EN S460ML

S460ML (1.8838) is the highest-strength thermomechanically rolled structural steel in EN 10025-4, with a guaranteed low-temperature impact toughness (ML) level.

Budget cost $

Reference datasheet — S460ML is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the TM t<=16 condition

S460ML tempers and conditions

S460ML is supplied in 6 conditions, soft to hard. TM t<=16 is the default FabDigit quotes; the values on this page are for it.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
TM, thickness > 100 to 120 mm
Maximum standard thickness; minimum yield 385 MPa, order-only from few mills.41555521175 HB8 % IACS
TM, thickness > 80 to 100 mm
Very heavy plate, mill-dependent availability; minimum yield 400 MPa.43057521180 HB8 % IACS
TM, thickness > 63 to 80 mm
Thick TMCP plate for offshore/heavy bridge nodes; minimum yield 410 MPa.44558022182 HB8 % IACS
TM, thickness > 40 to 63 mm
Heavy plate; minimum yield 430 MPa, same 540–720 MPa tensile band.46559022185 HB8 % IACS
TM, thickness > 16 to 40 mm
Medium plate range; yield derated to 440 MPa minimum per EN 10025-4.47559522188 HB8 % IACS
TM t<=16Default
TM (M/ML delivery condition), thickness ≤ 16 mm
Standard as-rolled TMCP plate/section up to 16 mm — full 460 MPa yield class.49060022190 HB8 % IACS

Supply forms, finishes and certifications

Ways S460ML is supplied — form, process route, surface or paperwork — without a datasheet of their own. The property values above apply.

OptionWhat it isType
Coil/Strip TM
TM hot-rolled coil / stripSupply form
+Z35
TM with EN 10164 Z35 through-thickness qualityCertification

What is S460ML?

S460ML (1.8838) is the highest-strength thermomechanically rolled structural steel in EN 10025-4, with a guaranteed low-temperature impact toughness (ML) level. It is used in weight-critical welded structures for cold regions because CEV ≤ 0.47 permits welding with little or no preheat; forms include plate from t ≤ 16 mm up to 120 mm, through-thickness tested +Z35 plate and TM coil/strip. Default values are 490 MPa yield, 600 MPa tensile, 22 % elongation and about 190 HB, with machinability near 55 % of AISI 1212. Normalizing or hot forming above about 580 °C destroys the TMCP strength; use a quenched and tempered 460 MPa grade if hot work is unavoidable. S460ML has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,460°C (2,660 °F). S460ML has a yield strength of 490 MPa (71.1 ksi) and a tensile strength of 600 MPa (87 ksi) — stronger than 61% of steel grades. Elongation at break is 22% and the elastic modulus is 210 GPa (30.5 Msi).

What is S460ML used for?

  • offshore structures
  • arctic heavy equipment
  • high-strength welded frames

Advantages

  • Tough — resists crack growth — 130 MPa·√m (118.3 ksi·√in), better than 89% of steel grades
  • Readily welded — 88/100, better than 87% of steel grades
  • Forms and bends easily — 62/100, better than 78% of steel grades

Limitations

  • Hard to polish — 45/100, worse than 84% of steel grades

S460ML properties

Typical room-temperature values for S460ML-TM t<=16; bars are the position among steel grades.

Physical3

S460ML has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,460°C (2,660 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,460°C2,660 °F
Liquidus Temperature1,520°C2,768 °F

Mechanical16

S460ML has a yield strength of 490 MPa (71.1 ksi) and a tensile strength of 600 MPa (87 ksi) — stronger than 61% of steel grades. Elongation at break is 22% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus81 GPa11.7 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)600 MPa87 ksi
Yield Strength (0.2% offset)490 MPa71.1 ksi
Elongation at Break22%
Reduction in Area55%
Compressive Strength490 MPa71.1 ksi
Shear Strength370 MPa53.7 ksi
Fatigue Strength (Endurance Limit)270 MPa39.2 ksi
Fracture Toughness (K_IC)130 MPa·√m118 ksi·√in
Charpy V-Notch Impact (RT)160 J118 ft·lbf
Hardness, Brinell190 HB
Hardness, Rockwell B91 HRB
Hardness, Vickers200 HV

Thermal6

S460ML is rated for continuous service to 380°C (716 °F). It conducts heat at 45 W/m·K (26 BTU/hr·ft·°F), better than 66% of steel grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity45 W/m·K26 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)380°C716 °F
Min Service Temperature-50°C-58 °F

Electrical3

S460ML conducts electricity at 8 % IACS, better than 55% of steel grades.

Electrical Conductivity8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.62 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts freely in humid air, seawater and acids; requires paint, metallising or galvanizing. Stable in dry indoor air and in alkaline concrete.

Sustainability4

Producing a kilogram of S460ML takes about 29 MJ of energy and emits 2.1 kg of CO₂ — less than 53% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)29 MJ/kg12,468 BTU/lb
Embodied Carbon (primary production)2.1 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content25%

Manufacturability7

S460ML's machinability is fair (52/100, better than 52% of steel grades); weldability excellent (88/100); formability good (62/100).

MachinabilityFair52/100
Machinability Rating (AISI 1212 = 100 %)55%
WeldabilityExcellent88/100
Formability (cold)Good62/100
Brazeability / SolderabilityFair45/100
PolishabilityFair45/100
Anodizing Responsen/a — ferrous alloy; use painting, hot-dip galvanizing or thermal spray metallizing instead

Common Calculations5

Specific Strength (UTS / density)calculated76 kN·m/kg
Specific Stiffness (E / density)calculated26.8 MN·m/kg
Modulus of Resiliencecalculated572 kJ/m³
Thermal Diffusivitycalculated12.5 mm²/s
Thermal Shock Resistance Indexcalculated11

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the steel family

Yield strength against density for every steel grade FabDigit runs. S460ML is highlighted; hover a dot for its name, or open the interactive family chart.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleS460ML

Working with S460ML

Is S460ML easy to machine?

Machines like a tough HSLA steel at roughly 55 % of AISI 1212: use coated carbide, moderate speeds and positive rake; the fine bainitic structure gives good surface finish but gummy chips at low feeds.

Can S460ML be welded?

Excellent — CEV ≤0.47 allows most arc processes with little or no preheat, but keep heat input controlled (typically ≤2.5 kJ/mm) and avoid post-weld normalizing, which destroys the TMCP strength.

Can S460ML be formed, bent or molded?

Cold bends readily (transverse bend radius ≈2t for thin gauge, 3t for heavy plate); hot forming above ~580 °C or any normalizing must be avoided or the plate must be re-qualified.

S460ML chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cladle analysis, EN 10025-4≤ 0.160.09
Si≤ 0.60.3
Mn≤ 1.71.55
PML quality, tighter than M≤ 0.030.01
SML quality; ≤0.010 typical for Z-grades≤ 0.020
Altotal Al, or other N-binding elements≥ 0.020.04
NbNb+V+Ti ≤ 0.22≤ 0.050.04
V≤ 0.120.05
Ti≤ 0.050.02
Cr≤ 0.30.05
Ni≤ 0.80.2
Mo≤ 0.20.05
Cu≤ 0.550.1
N≤ 0.030.01
CEVIIW carbon equivalent: ≤0.45 (t≤16), ≤0.46 (16–63), ≤0.47 (>63 mm)≤ 0.470.43
Febalance

What surface finishes work on S460ML?

No self-protection — shot blast to Sa 2½ then paint, metallize or hot-dip galvanize; for galvanizing keep Si and P low to control coating thickness.

Surface treatments FabDigit runs on steel parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Steel S460ML in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

EN / DIN / Werkstoff-Nr.
1.883810025-4

How much does S460ML cost?

S460ML is a budget-cost steel ($), cheaper than about 90% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

S460ML — frequently asked

What is S460ML used for?

S460ML is typically used for offshore structures, arctic heavy equipment and high-strength welded frames. In short: highest-strength TMCP structural grade; low-temperature toughness guaranteed; weldable without heavy preheat.

What is the yield strength of S460ML?

S460ML has a typical yield strength of 490 MPa (71.1 ksi) and a tensile strength of 600 MPa (87 ksi) — stronger than 61% of steel grades. Strength varies by condition: see the 6 listed tempers.

Is S460ML easy to machine?

Reasonably — machinability is rated fair (52/100, better than 52% of steel grades). Machines like a tough HSLA steel at roughly 55 % of AISI 1212: use coated carbide, moderate speeds and positive rake; the fine bainitic structure gives good surface finish but gummy chips at low feeds.

Can S460ML be welded?

Yes — weldability is rated excellent (88/100). Excellent — CEV ≤0.47 allows most arc processes with little or no preheat, but keep heat input controlled (typically ≤2.5 kJ/mm) and avoid post-weld normalizing, which destroys the TMCP strength.

What surface finishes work on S460ML?

No self-protection — shot blast to Sa 2½ then paint, metallize or hot-dip galvanize; for galvanizing keep Si and P low to control coating thickness.

Can S460ML be formed, bent or molded?

Cold bends readily (transverse bend radius ≈2t for thin gauge, 3t for heavy plate); hot forming above ~580 °C or any normalizing must be avoided or the plate must be re-qualified.

What is the maximum service temperature of S460ML?

S460ML is rated for continuous use to about 380°C (716 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

How much does S460ML cost?

S460ML is a budget-cost steel ($), cheaper than about 90% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. EN 10025-4 Hot rolled products of structural steels — Part 4: Thermomechanical rolled weldable fine grain structural steels — CEN (2019)
  2. EN 10164 Steel products with improved deformation properties perpendicular to the surface — CEN (2018)
  3. EN 1993-1-1 Eurocode 3: Design of steel structures — CEN (2005)
  4. GB/T 1591 (Q460 comparison grade) — SAC (2018)
  5. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels and High-Performance Alloys — ASM International (1990)
  6. TMCP structural plate datasheets (S460M/ML class) — European plate mills (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.