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Steel P92 Annealed

Temper

AISI/SAE P92 · EN X10CrWMoVNb9-2

Softened condition for heavy machining or cold forming; the creep properties are only restored after a full re-normalize and temper.

CNC machiningSheet metalStandard cost $$

Values for the Annealed condition

Other P92 tempers and conditions

P92 is listed in 5 conditions; see the grade overview at P92.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
AnnealedThis page
subcritical/soft annealed ~730–780 °C, furnace cooled (machining or forming stock)
Softened condition for heavy machining or cold forming; the creep properties are only restored after a full re-normalize and temper.40060026185 HB—
Normalized and tempered
The only condition allowed for pressure service — tempered martensite with fine MX/M23C6 precipitation giving the design creep strength.5407202221 HRC—
Quenched and tempered
Used on thick forgings and castings where air cooling cannot fully harden the section; slightly higher strength than N&T at similar toughness.5807602023 HRC—
HRDefault
Hot rolled
As-hot-worked mill stock with uncontrolled, position-dependent properties; never acceptable for code pressure parts without normalizing and tempering.6208501729 HRC2.8 % IACS
normalized only, untempered martensite (intermediate process condition)
Process-only condition after air cooling from austenitizing — hard and brittle, must be tempered before any service or hydro test.9001,2501243 HRC—

What is P92 Annealed?

P92 Annealed is P92 in the Annealed temper — softened condition for heavy machining or cold forming; the creep properties are only restored after a full re-normalize and temper. P92 Annealed has a yield strength of 400 MPa (58 ksi) and a tensile strength of 600 MPa (87 ksi) — weaker than 60% of steel grades. Elongation at break is 26% and the elastic modulus is 216 GPa (31.3 Msi). P92 Annealed has a density of 7.78 g/cm³ (0.281 lb/in³), lighter than 91% of steel grades. It melts at 1,425°C (2,597 °F). HR is the default condition FabDigit quotes; Annealed is available on request or by drawing note.

Advantages

  • Good corrosion resistance — 28/100, better than 94% of steel grades
  • High service temperature — 450°C (842 °F), better than 86% of steel grades
  • Ductile — tolerates forming and impact — 26%, better than 82% of steel grades

Limitations

  • Low electrical conductivity — 2.8 % IACS, worse than 94% of steel grades
  • High embodied carbon — 2.6 kg CO₂/kg, worse than 87% of steel grades
  • Poor heat conductor — 27 W/m·K (15.6 BTU/hr·ft·°F), worse than 86% of steel grades

P92 Annealed properties

Typical room-temperature values for P92 Annealed; 10 are specific to this condition. Other listed values are P92 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

P92 Annealed has a density of 7.78 g/cm³ (0.281 lb/in³), lighter than 91% of steel grades. It melts at 1,425°C (2,597 °F).

Density7.78 g/cm³0.28 lb/in³
Melting Point (Solidus)1,425°C2,597 °F
Liquidus Temperature1,495°C2,723 °F

Mechanical16

P92 Annealed has a yield strength of 400 MPa (58 ksi) and a tensile strength of 600 MPa (87 ksi) — weaker than 60% of steel grades. Elongation at break is 26% and the elastic modulus is 216 GPa (31.3 Msi).

Elastic (Young's) Modulus216 GPa31.3 Msi
Shear Modulus84 GPa12.2 Msi
Bulk Modulus165 GPa23.9 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)600 MPa87 ksi
Yield Strength (0.2% offset)400 MPa58 ksi
Elongation at Break26%
Reduction in Area50%
Compressive Strength630 MPa91.4 ksi
Shear Strength510 MPa74 ksi
Fatigue Strength (Endurance Limit)385 MPa55.8 ksi
Fracture Toughness (K_IC)70 MPa·√m63.7 ksi·√in
Charpy V-Notch Impact (RT)90 J66.4 ft·lbf
Hardness, Brinell185 HB
Hardness, Rockwell C29 HRC
Hardness, Vickers195 HV

Thermal6

P92 Annealed is rated for continuous service to 450°C (842 °F). It conducts heat at 27 W/m·K (15.6 BTU/hr·ft·°F), worse than 86% of steel grades. Thermal expansion is 10.8 µm/m·K (6 µin/in·°F).

Thermal Conductivity27 W/m·K15.6 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)10.8 µm/m·K6 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)450°C842 °F
Min Service Temperature-20°C-4 °F

Electrical3

P92 Annealed conducts electricity at 2.8 % IACS, worse than 94% of steel grades.

Electrical Conductivity2.8 % IACS
Electrical Resistivity6.2×10⁻⁷ Ω·m24.4 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental2

Corrosion resistance is poor (28/100), better than 94% of steel grades.

Corrosion ResistancePoor28/100
Chemical Resistance SummaryResists high-temperature steam and flue gas far better than low-alloy Cr-Mo steels, but is not stainless: it rusts in humid air and untreated water, and is attacked by acids and chlorides; steam-side oxide spallation limits use above ~620 °C.

Sustainability4

Producing a kilogram of P92 Annealed takes about 36 MJ of energy and emits 2.6 kg of CO₂ — more than 89% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)36 MJ/kg15,477 BTU/lb
Embodied Carbon (primary production)2.6 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability7

P92 Annealed's machinability is fair (48/100, worse than 57% of steel grades); weldability poor (30/100); formability fair (50/100).

MachinabilityFair48/100
Machinability Rating (AISI 1212 = 100 %)32%
WeldabilityPoor30/100
Formability (cold)Fair50/100
Brazeability / SolderabilityPoor30/100
PolishabilityGood55/100
Anodizing Responsen/a — ferrous alloy; protect by aluminizing, Cr diffusion coating, high-temperature paint or thermal spray instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with P92 Annealed

Is P92 easy to machine?

Machine in the N&T (≤250 HB) or annealed condition with rigid setups, coated carbide, moderate speed and heavy feed; the fine MX carbonitrides are abrasive and work-hardening is noticeable.

Can P92 be welded?

GTAW root / SMAW-FCAW fill with matching 9Cr-2W consumables, 200–250 °C preheat, interpass ≤300 °C, no interruption below preheat, mandatory PWHT 750–780 °C with careful hold time; watch Type IV cracking in the fine-grain HAZ and keep Ni+Mn low in filler.

Can P92 be formed, bent or molded?

Hot form at 1050–1150 °C followed by a full re-normalize and temper; cold bending is limited and any cold strain above a few percent should be re-heat-treated to restore creep strength.

What surface finishes work on P92?

Not stainless — protect with high-temperature aluminium/silicone paint, aluminizing or Cr-diffusion coating for steam-side oxidation and shot-blast/pickle before coating; anodizing is not applicable.

P92 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.07 – 0.130.1
Si≤ 0.50.25
Mn0.3 – 0.60.45
P≤ 0.020.01
S≤ 0.010
Cr8.5 – 9.59
W1.5 – 21.8
Mo0.3 – 0.60.5
V0.15 – 0.250.2
Nb0.04 – 0.090.06
N0.03 – 0.070.05
B0 – 0.010
Ni≤ 0.40.2
Al≤ 0.020.01
Ti≤ 0.01
Zr≤ 0.01
Febalance

P92 Annealed — frequently asked

What is P92 Annealed used for?

P92 Annealed is typically used for ultra-supercritical main steam piping, hot reheat piping, boiler headers, high-temperature valve bodies, thick-wall forged fittings and superheater outlet tubing. In short: premium high-temp pipe.

What is the yield strength of P92 Annealed?

P92 Annealed has a typical yield strength of 400 MPa (58 ksi) and a tensile strength of 600 MPa (87 ksi) — weaker than 60% of steel grades. Strength varies by condition: see the 5 listed tempers.

Is P92 Annealed easy to machine?

Reasonably — machinability is rated fair (48/100, worse than 57% of steel grades). Machine in the N&T (≤250 HB) or annealed condition with rigid setups, coated carbide, moderate speed and heavy feed; the fine MX carbonitrides are abrasive and work-hardening is noticeable.

Can P92 Annealed be welded?

Not readily — weldability is rated poor (30/100). GTAW root / SMAW-FCAW fill with matching 9Cr-2W consumables, 200–250 °C preheat, interpass ≤300 °C, no interruption below preheat, mandatory PWHT 750–780 °C with careful hold time; watch Type IV cracking in the fine-grain HAZ and keep Ni+Mn low in filler.

What surface finishes work on P92 Annealed?

Not stainless — protect with high-temperature aluminium/silicone paint, aluminizing or Cr-diffusion coating for steam-side oxidation and shot-blast/pickle before coating; anodizing is not applicable.

Can P92 Annealed be formed, bent or molded?

Hot form at 1050–1150 °C followed by a full re-normalize and temper; cold bending is limited and any cold strain above a few percent should be re-heat-treated to restore creep strength.

What is the maximum service temperature of P92 Annealed?

P92 Annealed is rated for continuous use to about 450°C (842 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in P92 Annealed?

Yes — P92 Annealed is available for CNC machining and sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM A335/A335M — Seamless Ferritic Alloy-Steel Pipe for High-Temperature Service (Grade P92) — ASTM International (2022)
  2. ASME BPVC Section II Part A, SA-335 / SA-182 F92 — ASME (2023)
  3. EN 10216-2 — Seamless steel tubes for pressure purposes, X10CrWMoVNb9-2 (1.4901) — CEN (2020)
  4. GB/T 5310 — (10Cr9MoW2VNbBN) — SAC (2017)
  5. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels and High-Performance Alloys — ASM International (1990)
  6. VdTÜV-Werkstoffblatt 552 — X10CrWMoVNb9-2 physical and elevated-temperature data — VdTÜV (2015)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.