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Steel P420ML1 M-40-63

Grade

EN 1.8835, 10028-6

Heavy plate for thick shells and heads where TMCP still gives full L1 toughness.

Budget cost $

Values for the M-40-63 condition

Other P420ML1 tempers and conditions

P420ML1 is listed in 6 conditions; see the grade overview at P420ML1.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
M
Maximum-thickness TMCP band, usually mill-order only with agreed toughness testing.39052024163 HB8.6 % IACS
M
Upper thickness band for TMCP supply; check mill capability and through-thickness toughness.40052524165 HB8.6 % IACS
M-40-63This page
M
Heavy plate for thick shells and heads where TMCP still gives full L1 toughness.41553525168 HB8.6 % IACS
M
Mid-thickness pressure-vessel plate; yield drops one step per EN 10028-5 thickness table.43055025170 HB8.6 % IACS
Stress relieved
Choose when the vessel will be post-weld heat treated; strength drops slightly and must be verified by simulated-PWHT testing.43054526168 HB8.6 % IACS
MDefault
Thermomechanically controlled processed
Standard as-delivered TMCP plate in the thinnest thickness band — highest guaranteed yield strength.45056025175 HB8.6 % IACS

What is P420ML1 M-40-63?

P420ML1 M-40-63 is P420ML1 in the M-40-63 grade — heavy plate for thick shells and heads where TMCP still gives full L1 toughness. P420ML1 M-40-63 has a yield strength of 415 MPa (60.2 ksi) and a tensile strength of 535 MPa (77.6 ksi) — weaker than 56% of steel grades. Elongation at break is 25% and the elastic modulus is 210 GPa (30.5 Msi). P420ML1 M-40-63 has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,490°C (2,714 °F). M is the default condition FabDigit quotes; M-40-63 is available on request or by drawing note.

Advantages

  • Tough — resists crack growth — 145 MPa·√m (132 ksi·√in), better than 95% of steel grades
  • Readily welded — 87/100, better than 85% of steel grades
  • Forms and bends easily — 63/100, better than 79% of steel grades
  • Ductile — tolerates forming and impact — 25%, better than 77% of steel grades

Limitations

  • Hard to polish — 45/100, worse than 84% of steel grades

P420ML1 M-40-63 properties

Typical room-temperature values for P420ML1 M-40-63; 22 are specific to this condition. Other listed values are P420ML1 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

P420ML1 M-40-63 has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,490°C (2,714 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,490°C2,714 °F
Liquidus Temperature1,520°C2,768 °F

Mechanical16

P420ML1 M-40-63 has a yield strength of 415 MPa (60.2 ksi) and a tensile strength of 535 MPa (77.6 ksi) — weaker than 56% of steel grades. Elongation at break is 25% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus81 GPa11.7 Msi
Bulk Modulus165 GPa23.9 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)535 MPa77.6 ksi
Yield Strength (0.2% offset)415 MPa60.2 ksi
Elongation at Break25%
Reduction in Area60%
Compressive Strength415 MPa60.2 ksi
Shear Strength320 MPa46.4 ksi
Fatigue Strength (Endurance Limit)240 MPa34.8 ksi
Fracture Toughness (K_IC)145 MPa·√m132 ksi·√in
Charpy V-Notch Impact (RT)160 J118 ft·lbf
Hardness, Brinell168 HB
Hardness, Rockwell B86 HRB
Hardness, Vickers176 HV

Thermal6

P420ML1 M-40-63 is rated for continuous service to 400°C (752 °F). It conducts heat at 45 W/m·K (26 BTU/hr·ft·°F), better than 66% of steel grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity45 W/m·K26 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-40°C-40 °F

Electrical3

P420ML1 M-40-63 conducts electricity at 8.6 % IACS, better than 66% of steel grades.

Electrical Conductivity8.6 % IACS
Electrical Resistivity2×10⁻⁷ Ω·m7.87 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.65 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts in moist air, attacked by acids and chlorides; requires paint, coating, cladding or corrosion allowance. Adequate in dry hydrocarbon/gas service; watch wet H2S (HIC) unless ordered with low-S clean-steel practice.

Sustainability4

Producing a kilogram of P420ML1 M-40-63 takes about 28 MJ of energy and emits 2.1 kg of CO₂ — less than 56% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)28 MJ/kg12,038 BTU/lb
Embodied Carbon (primary production)2.1 kg CO₂/kg
Embodied Water50 L/kg6 gal/lb
Typical Recycled Content25%

Manufacturability7

P420ML1 M-40-63's machinability is good (57/100, better than 71% of steel grades); weldability excellent (87/100); formability good (63/100).

MachinabilityGood57/100
Machinability Rating (AISI 1212 = 100 %)61%
WeldabilityExcellent87/100
Formability (cold)Good63/100
Brazeability / SolderabilityGood55/100
PolishabilityFair45/100
Anodizing Responsen/a — ferrous alloy; use paint, metallizing, hot-dip galvanizing or weld overlay instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with P420ML1 M-40-63

Is P420ML1 easy to machine?

Machines like a tough HSLA plate (~60 % of AISI 1212): use rigid setups, positive-rake coated carbide, moderate speed and generous feed to avoid work-hardened, gummy chips.

Can P420ML1 be welded?

Excellent weldability at CEV ≤ 0.45 — SAW/GMAW/SMAW with low-hydrogen consumables; keep heat input within the mill's recommended window (typically ≤ ~35–50 kJ/cm) so the TMCP HAZ retains its low-temperature toughness, and avoid unnecessary PWHT.

Can P420ML1 be formed, bent or molded?

Good cold formability for rolling shells and pressing heads with generous bend radii (≈2–3 t); hot forming above ~580 °C degrades the TMCP condition and then requires re-normalising or requalification.

What surface finishes work on P420ML1?

No natural corrosion resistance — shot-blast to Sa 2.5 and apply epoxy/PU coating, metallize or clad; galvanizing is possible but check silicon level for coating appearance.

P420ML1 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cladle analysis max≤ 0.180.1
Si≤ 0.50.3
Mn1 – 1.71.5
PML grades typically ordered ≤0.020≤ 0.030.01
SML1 low-S clean steel practice≤ 0.020
Altotal Al, grain refining≥ 0.020.04
NbNb+Ti+V ≤ 0.22≤ 0.050.03
Ti≤ 0.050.02
V≤ 0.20.05
Niaids low-temperature toughness≤ 0.80.3
Cr≤ 0.30.05
Mo≤ 0.250.08
Cu≤ 0.70.15
N≤ 0.030.01
Febalance—

P420ML1 M-40-63 — frequently asked

What is P420ML1 M-40-63 used for?

P420ML1 M-40-63 is typically used for low-temperature reactors, gas storage and chemical process vessels. In short: 450 MPa vessel plate; weldable at CEV 0.45; mid-strength TMCP step.

What is the yield strength of P420ML1 M-40-63?

P420ML1 M-40-63 has a typical yield strength of 415 MPa (60.2 ksi) and a tensile strength of 535 MPa (77.6 ksi) — weaker than 56% of steel grades. Strength varies by condition: see the 6 listed tempers.

Is P420ML1 M-40-63 easy to machine?

Reasonably — machinability is rated good (57/100, better than 71% of steel grades). Machines like a tough HSLA plate (~60 % of AISI 1212): use rigid setups, positive-rake coated carbide, moderate speed and generous feed to avoid work-hardened, gummy chips.

Can P420ML1 M-40-63 be welded?

Yes — weldability is rated excellent (87/100). Excellent weldability at CEV ≤ 0.45 — SAW/GMAW/SMAW with low-hydrogen consumables; keep heat input within the mill's recommended window (typically ≤ ~35–50 kJ/cm) so the TMCP HAZ retains its low-temperature toughness, and avoid unnecessary PWHT.

What surface finishes work on P420ML1 M-40-63?

No natural corrosion resistance — shot-blast to Sa 2.5 and apply epoxy/PU coating, metallize or clad; galvanizing is possible but check silicon level for coating appearance.

Can P420ML1 M-40-63 be formed, bent or molded?

Good cold formability for rolling shells and pressing heads with generous bend radii (≈2–3 t); hot forming above ~580 °C degrades the TMCP condition and then requires re-normalising or requalification.

What is the maximum service temperature of P420ML1 M-40-63?

P420ML1 M-40-63 is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between P420ML1-M and P420ML1 M-63-80?

M is the default condition — standard as-delivered TMCP plate in the thinnest thickness band — highest guaranteed yield strength. M-63-80: upper thickness band for TMCP supply; check mill capability and through-thickness toughness. Yield strength is 450 MPa in M versus 400 MPa in M-63-80.

Sources

  1. EN 10028-5 — Flat products made of steels for pressure purposes, Part 5: Weldable fine grain steels, thermomechanically rolled — CEN (2017)
  2. EN 10164 — Steel products with improved deformation properties perpendicular to the surface — CEN (2018)
  3. ASM Handbook Vol. 1: Properties and Selection — Irons, Steels and High-Performance Alloys — ASM International (1990)
  4. TMCP pressure-vessel plate datasheets (P355M/P420M/P460M series) — European plate mills (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.