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Steel A209 T1-T1

Temper · default condition

ASTM A209 T1 · UNS K11522

T1 = cooled from hot working and naturally aged

Default A209 grade: 0.10–0.20 % C with 0.5 % Mo — standard choice for boiler and superheater tubes to ~500 °C.

Budget cost $

Values for the T1 condition

Other A209 T1 tempers and conditions

A209 T1 is listed in 5 conditions; see the grade overview at A209 T1.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Grade T1b
Lowest-carbon variant: best bending, expanding and welding behaviour where strength is not critical.22541037125 HB45 W/m·K
Cold drawn then heat treated ≥650 °C
Standard condition for precision cold-drawn tube: tight tolerances and bright bore with drawing stresses removed.25544536138 HB9 % IACS
T1DefaultThis page
Cooled from hot working and naturally aged
Default A209 grade: 0.10–0.20 % C with 0.5 % Mo — standard choice for boiler and superheater tubes to ~500 °C.26045035140 HB—
Grade T1a
Pick when higher room-temperature strength and allowable stress are needed; slightly reduced weldability and higher hardness cap (85 HRB).26546033150 HB44 W/m·K
Hot finished
Economical condition for hot-finished tube where A209 does not mandate post-forming heat treatment; slightly coarser scale-bearing surface.27046033145 HB9 % IACS

What is A209 T1-T1?

A209 T1-T1 is A209 T1 in the T1 temper — default A209 grade: 0.10–0.20 % C with 0.5 % Mo — standard choice for boiler and superheater tubes to ~500 °C. A209 T1-T1 has a yield strength of 260 MPa (37.7 ksi) and a tensile strength of 450 MPa (65.3 ksi) — weaker than 92% of steel grades. Elongation at break is 35% and the elastic modulus is 205 GPa (29.7 Msi). A209 T1-T1 has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,490°C (2,714 °F).

Advantages

  • Ductile — tolerates forming and impact — 35%, better than 97% of steel grades
  • High service temperature — 510°C (950 °F), better than 92% of steel grades
  • Forms and bends easily — 68/100, better than 83% of steel grades
  • Readily welded — 75/100, better than 76% of steel grades

Limitations

  • Low strength — 260 MPa (37.7 ksi), worse than 92% of steel grades

A209 T1-T1 properties

Typical room-temperature values for A209 T1-T1; 14 are specific to this condition. Other listed values are A209 T1 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

A209 T1-T1 has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,490°C (2,714 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,490°C2,714 °F
Liquidus Temperature1,520°C2,768 °F

Mechanical16

A209 T1-T1 has a yield strength of 260 MPa (37.7 ksi) and a tensile strength of 450 MPa (65.3 ksi) — weaker than 92% of steel grades. Elongation at break is 35% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)450 MPa65.3 ksi
Yield Strength (0.2% offset)260 MPa37.7 ksi
Elongation at Break35%
Reduction in Area55%
Compressive Strength260 MPa37.7 ksi
Shear Strength280 MPa40.6 ksi
Fatigue Strength (Endurance Limit)200 MPa29 ksi
Fracture Toughness (K_IC)90 MPa·√m81.9 ksi·√in
Charpy V-Notch Impact (RT)60 J44.3 ft·lbf
Hardness, Brinell140 HB
Hardness, Rockwell B76 HRB
Hardness, Vickers148 HV

Thermal6

A209 T1-T1 is rated for continuous service to 510°C (950 °F). It conducts heat at 44 W/m·K (25.4 BTU/hr·ft·°F), better than 57% of steel grades. Thermal expansion is 12.3 µm/m·K (6.83 µin/in·°F).

Thermal Conductivity44 W/m·K25.4 BTU/hr·ft·°F
Specific Heat Capacity465 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.3 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)510°C950 °F
Min Service Temperature-29°C-20 °F

Electrical3

A209 T1-T1 conducts electricity at 9 % IACS, better than 71% of steel grades.

Electrical Conductivity9 % IACS
Electrical Resistivity1.9×10⁻⁷ Ω·m7.48 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (13/100), better than 66% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended13/100
Chemical Resistance SummaryGood in deoxygenated boiler feedwater and superheated steam; rusts freely in humid air and aqueous chlorides; no resistance to acids or wet H2S service without inhibition; oxidation-limited above ~540 °C.

Sustainability4

Producing a kilogram of A209 T1-T1 takes about 26 MJ of energy and emits 2 kg of CO₂ — less than 64% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)26 MJ/kg11,178 BTU/lb
Embodied Carbon (primary production)2 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content25%

Manufacturability7

A209 T1-T1's machinability is good (60/100, better than 83% of steel grades); weldability very good (75/100); formability good (68/100).

MachinabilityGood60/100
Machinability Rating (AISI 1212 = 100 %)60%
WeldabilityVery good75/100
Formability (cold)Good68/100
Brazeability / SolderabilityFair50/100
PolishabilityFair50/100
Anodizing Responsen/a — ferrous alloy; use phosphating, aluminizing or high-temperature paint instead

Common Calculations5

Specific Strength (UTS / density)calculated57 kN·m/kg
Specific Stiffness (E / density)calculated26.1 MN·m/kg
Modulus of Resiliencecalculated165 kJ/m³
Thermal Diffusivitycalculated12.1 mm²/s
Thermal Shock Resistance Indexcalculated8

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with A209 T1-T1

Is A209 T1 easy to machine?

Machines like annealed 4130-class low-alloy steel at ~60 % of 1212 speeds; carbide tooling, moderate feeds, good chip control with coolant.

Can A209 T1 be welded?

Readily welded with matched C-Mo consumables (E7018-A1 / ER80S-D2); 100–200 °C preheat on heavier walls and PWHT near 700 °C for code work.

Can A209 T1 be formed, bent or molded?

Good cold bending and tube expanding in the annealed condition (A209 requires flattening and flaring tests); hot bends should be re-heat-treated.

What surface finishes work on A209 T1?

No anodizing; use pickle/phosphate, aluminizing, or high-temperature silicone-aluminum paint for fireside and outdoor protection.

A209 T1 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CT1; T1a 0.15–0.25, T1b ≤0.140.1 – 0.20.15
Mn0.3 – 0.80.55
Si0.1 – 0.50.25
Mocreep-strengthening addition, all grades0.44 – 0.650.52
P≤ 0.030.02
S≤ 0.030.01
Febalance—

A209 T1-T1 — frequently asked

What is A209 T1-T1 used for?

A209 T1-T1 is typically used for boiler superheater tubes, high-temperature piping and heat exchanger tubes. In short: low-cost C-Mo boiler tube; 510 °C service limit; good cold bending and expanding.

What is the yield strength of A209 T1-T1?

A209 T1-T1 has a typical yield strength of 260 MPa (37.7 ksi) and a tensile strength of 450 MPa (65.3 ksi) — weaker than 92% of steel grades. Strength varies by condition: see the 5 listed tempers.

Is A209 T1-T1 easy to machine?

Reasonably — machinability is rated good (60/100, better than 83% of steel grades). Machines like annealed 4130-class low-alloy steel at ~60 % of 1212 speeds; carbide tooling, moderate feeds, good chip control with coolant.

Can A209 T1-T1 be welded?

Yes — weldability is rated very good (75/100). Readily welded with matched C-Mo consumables (E7018-A1 / ER80S-D2); 100–200 °C preheat on heavier walls and PWHT near 700 °C for code work.

What surface finishes work on A209 T1-T1?

No anodizing; use pickle/phosphate, aluminizing, or high-temperature silicone-aluminum paint for fireside and outdoor protection.

Can A209 T1-T1 be formed, bent or molded?

Good cold bending and tube expanding in the annealed condition (A209 requires flattening and flaring tests); hot bends should be re-heat-treated.

What is the maximum service temperature of A209 T1-T1?

A209 T1-T1 is rated for continuous use to about 510°C (950 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between A209 T1-T1 and A209 T1-T1b?

T1 is the default condition — default A209 grade: 0.10–0.20 % C with 0.5 % Mo — standard choice for boiler and superheater tubes to ~500 °C. T1b: lowest-carbon variant: best bending, expanding and welding behaviour where strength is not critical. Yield strength is 260 MPa in T1 versus 225 MPa in T1b.

Sources

  1. ASTM A209/A209M — Seamless Carbon-Molybdenum Alloy-Steel Boiler and Superheater Tubes — ASTM International (2018)
  2. ASME BPVC Section II Part D — Properties (Metric), C-Mo steel allowable stresses and physical properties — ASME (2023)
  3. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  4. ASM Handbook Vol.13 — Corrosion — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.