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Steel ZG270-500-SH (Surface hardened)

Supply condition

GB GB/T 11352

Local hardening of tooth flanks, rails or wear pads on an otherwise normalized casting; core stays tough.

Standard cost $$

Values for the SH condition

Other ZG270-500 tempers and conditions

ZG270-500 is listed in 7 conditions; see the grade overview at ZG270-500.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As fabricated
Cheapest condition for non-critical, low-stress castings; coarse dendritic structure and residual stress mean lower ductility and impact.26550014155 HB—
Solution annealed
Pick when maximum machinability, lowest residual stress and dimensional stability matter more than strength.28051023150 HB—
Stress relieved
Post-weld or post-rough-machining treatment to stabilize dimensions; mechanical properties stay close to the prior condition.29053023158 HB10 % IACS
Normalized and tempered
Choose for pressure parts and welded castings needing lower residual stress and better notch toughness than plain normalized.29552524156 HB—
NDefault
Normalized
Standard delivery condition for structural and pressure castings: refines the as-cast structure and reliably meets the 270/500 MPa spec.30054022160 HB—
SHThis page
Surface hardened
Local hardening of tooth flanks, rails or wear pads on an otherwise normalized casting; core stays tough.3005402048 HRC10 % IACS
Quenched and tempered
Used on thin-to-medium sections when higher yield and wear resistance are needed; low hardenability limits the benefit in heavy walls.4206401815 HRC—

What is ZG270-500-SH?

ZG270-500-SH is ZG270-500 supplied in the SH condition — local hardening of tooth flanks, rails or wear pads on an otherwise normalized casting; core stays tough. ZG270-500-SH has a yield strength of 300 MPa (43.5 ksi) and a tensile strength of 540 MPa (78.3 ksi) — weaker than 86% of steel grades. Elongation at break is 20% and the elastic modulus is 202 GPa (29.3 Msi). ZG270-500-SH has a density of 7.83 g/cm³ (0.283 lb/in³), lighter than 80% of steel grades. It melts at 1,425°C (2,597 °F). N is the default condition FabDigit quotes; SH is available on request or by drawing note.

Advantages

  • High electrical conductivity — 10 % IACS, better than 83% of steel grades

Limitations

  • Limited formability — 5/100, worse than 99% of steel grades
  • Difficult to machine — 20/100, worse than 97% of steel grades
  • Limited service temperature — 200°C (392 °F), worse than 93% of steel grades
  • Low strength — 300 MPa (43.5 ksi), worse than 86% of steel grades
  • Hard to polish — 45/100, worse than 84% of steel grades

ZG270-500-SH properties

Typical room-temperature values for ZG270-500-SH; 22 are specific to this condition. Other listed values are ZG270-500 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

ZG270-500-SH has a density of 7.83 g/cm³ (0.283 lb/in³), lighter than 80% of steel grades. It melts at 1,425°C (2,597 °F).

Density7.83 g/cm³0.28 lb/in³
Melting Point (Solidus)1,425°C2,597 °F
Liquidus Temperature1,495°C2,723 °F

Mechanical16

ZG270-500-SH has a yield strength of 300 MPa (43.5 ksi) and a tensile strength of 540 MPa (78.3 ksi) — weaker than 86% of steel grades. Elongation at break is 20% and the elastic modulus is 202 GPa (29.3 Msi).

Elastic (Young's) Modulus202 GPa29.3 Msi
Shear Modulus78 GPa11.3 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)540 MPa78.3 ksi
Yield Strength (0.2% offset)300 MPa43.5 ksi
Elongation at Break20%
Reduction in Area30%
Compressive Strength300 MPa43.5 ksi
Shear Strength380 MPa55.1 ksi
Fatigue Strength (Endurance Limit)330 MPa47.9 ksi
Fracture Toughness (K_IC)60 MPa·√m54.6 ksi·√in
Charpy V-Notch Impact (RT)18 J13.3 ft·lbf
Hardness, Brinell460 HB
Hardness, Rockwell B84 HRB
Hardness, Vickers490 HV

Thermal6

ZG270-500-SH is rated for continuous service to 200°C (392 °F). It conducts heat at 47 W/m·K (27.2 BTU/hr·ft·°F), better than 75% of steel grades. Thermal expansion is 12.2 µm/m·K (6.78 µin/in·°F).

Thermal Conductivity47 W/m·K27.2 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.2 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-29°C-20 °F

Electrical3

ZG270-500-SH conducts electricity at 10 % IACS, better than 83% of steel grades.

Electrical Conductivity10 % IACS
Electrical Resistivity1.7×10⁻⁷ Ω·m6.69 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (11/100), worse than 73% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistanceNot recommended11/100
Chemical Resistance SummaryRusts freely in humid air and water; needs paint, zinc or epoxy coating. Acceptable in dry oil, steam and neutral hydrocarbon service; attacked by acids, chlorides and wet CO₂/H₂S.

Sustainability4

Producing a kilogram of ZG270-500-SH takes about 26 MJ of energy and emits 2 kg of CO₂ — less than 64% of steel grades. Typical recycled content is 85%.

Embodied Energy (primary production)26 MJ/kg11,178 BTU/lb
Embodied Carbon (primary production)2 kg CO₂/kg
Embodied Water50 L/kg6 gal/lb
Typical Recycled Content85%

Manufacturability8

ZG270-500-SH's machinability is poor (20/100, worse than 97% of steel grades); weldability poor (25/100); formability not recommended (5/100).

MachinabilityPoor20/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityPoor25/100
Formability (cold)Not recommended5/100
CastabilityGood68/100
Brazeability / SolderabilityGood60/100
PolishabilityFair45/100
Anodizing Responsen/a — ferrous alloy; use phosphating, zinc plating, painting or hot-dip galvanizing instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ZG270-500-SH

Is ZG270-500 easy to machine?

Machines like normalized 1035 steel (~60 % of 1212); use rigid setups and carbide tooling, and expect scattered hard spots/sand inclusions in the as-cast skin.

Can ZG270-500 be welded?

Readily welded with E7018/ER70S-6; preheat 100–150 °C above ~25 mm section and post-weld stress relieve at 600–650 °C for repaired or heavily welded castings.

Can ZG270-500 be formed, bent or molded?

Sand or shell cast at ~1560–1600 °C with generous risers and chills — solidification shrinkage ≈2 % and hot-tear sensitivity require good feeding design; not a cold-formed product.

What surface finishes work on ZG270-500?

No anodizing; shot blast then paint, phosphate, zinc plate or hot-dip galvanize for corrosion protection — porosity limits mirror polishing.

ZG270-500 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CGB/T 11352-2009 upper limit; typical 0.31–0.40≤ 0.40.35
Si≤ 0.60.35
Mn≤ 0.90.65
S≤ 0.040.02
P≤ 0.040.02
Niresidual element≤ 0.3—
Crresidual element≤ 0.35—
Curesidual element≤ 0.3—
Moresidual element≤ 0.2—
Vresidual element; total residuals ≤1.00 %≤ 0.05—
Febalance—

ZG270-500-SH — frequently asked

What is ZG270-500-SH used for?

ZG270-500-SH is typically used for valve bodies, pump housings, gears and structural machine parts. In short: medium-strength WCB equivalent; balanced strength and ductility; weld-repairable pressure castings.

What is the yield strength of ZG270-500-SH?

ZG270-500-SH has a typical yield strength of 300 MPa (43.5 ksi) and a tensile strength of 540 MPa (78.3 ksi) — weaker than 86% of steel grades. Strength varies by condition: see the 7 listed tempers.

Is ZG270-500-SH easy to machine?

Not especially — machinability is rated poor (20/100, worse than 97% of steel grades). Machines like normalized 1035 steel (~60 % of 1212); use rigid setups and carbide tooling, and expect scattered hard spots/sand inclusions in the as-cast skin.

Can ZG270-500-SH be welded?

Not readily — weldability is rated poor (25/100). Readily welded with E7018/ER70S-6; preheat 100–150 °C above ~25 mm section and post-weld stress relieve at 600–650 °C for repaired or heavily welded castings.

What surface finishes work on ZG270-500-SH?

No anodizing; shot blast then paint, phosphate, zinc plate or hot-dip galvanize for corrosion protection — porosity limits mirror polishing.

Can ZG270-500-SH be formed, bent or molded?

Sand or shell cast at ~1560–1600 °C with generous risers and chills — solidification shrinkage ≈2 % and hot-tear sensitivity require good feeding design; not a cold-formed product.

What is the maximum service temperature of ZG270-500-SH?

ZG270-500-SH is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ZG270-500-N and ZG270-500-F?

N is the default condition — standard delivery condition for structural and pressure castings: refines the as-cast structure and reliably meets the 270/500 MPa spec. F: cheapest condition for non-critical, low-stress castings; coarse dendritic structure and residual stress mean lower ductility and impact. Yield strength is 300 MPa in N versus 265 MPa in F.

Sources

  1. ASTM A216/A216M Carbon Steel Castings for High-Temperature Service (WCB) — ASTM (2018)
  2. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels, and High-Performance Alloys (Steel Castings) — ASM International (1990)
  3. Steel Castings Handbook — SFSA / ASM International (1995)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.