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Steel A216 WCA vs ZG270-500

Steel · grade comparison

Steel A216 WCA and ZG270-500 are both steel grades. ZG270-500 is the stronger of the two: yield strength 300 MPa (43.5 ksi) against 255 MPa (37 ksi) for A216 WCA, about 18% more; tensile strength follows at 540 MPa (78.3 ksi) vs 455 MPa (66 ksi). In exchange, A216 WCA is the more ductile: elongation 31% versus 22% for ZG270-500, and ZG270-500 is harder (160 HB vs 130 HB). On the shop floor, A216 WCA machines more easily (68 vs 58 out of 100) and A216 WCA welds better (excellent vs very good).

A216 WCAChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

ZG270-500Choose it when strength drives the design.

A216 WCA vs ZG270-500: properties

A216 WCAZG270-500

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
202 GPa29.3 Msi

Tensile Strength (Ultimate)

455 MPa66 ksi
540 MPa78.3 ksi

Yield Strength (0.2% offset)

255 MPa37 ksi
300 MPa43.5 ksi

Elongation at Break

31%
22%

Reduction in Area

50%
33%

Compressive Strength

255 MPa37 ksi
300 MPa43.5 ksi

Shear Strength

285 MPa41.3 ksi
380 MPa55.1 ksi

Fatigue Strength (Endurance Limit)

200 MPa29 ksi
230 MPa33.4 ksi

Fracture Toughness (K_IC)

90 MPa·√m81.9 ksi·√in
75 MPa·√m68.3 ksi·√in

Charpy V-Notch Impact (RT)

48 J35.4 ft·lbf
27 J19.9 ft·lbf

Hardness, Brinell

130 HB
160 HB

Hardness, Rockwell B

72 HRB
84 HRB

Hardness, Vickers

—
168 HV

Same in both: Shear Modulus 78 GPa11.3 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Liquidus Temperature

1,510°C2,750 °F
1,495°C2,723 °F

Same in both: Density 7.83 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

51 W/m·K29.5 BTU/hr·ft·°F
48 W/m·K27.7 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
12.2 µm/m·K6.8 µin/in·°F

Latent Heat of Fusion

247 J/g106 BTU/lb
270 J/g116 BTU/lb

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Max Service Temperature (continuous) 425°C797 °F · Min Service Temperature -29°C-20 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 10 % IACS · Electrical Resistivity 1.7×10⁻⁷ Ω·m6.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.65 V
-0.61 V

Corrosion Resistance

10 / 100
11 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

68 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
60%

Weldability

85 / 100
72 / 100

Formability (cold)

20 / 100
25 / 100

Castability

72 / 100
68 / 100

Brazeability / Solderability

55 / 100
60 / 100

Polishability

40 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2.1 kg CO₂/kg
2 kg CO₂/kg

Embodied Water

45 L/kg5.4 gal/lb
50 L/kg6 gal/lb

Same in both: Embodied Energy (primary production) 26 MJ/kg11,178 BTU/lb · Typical Recycled Content 85%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

58 kN·m/kg
69 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
25.8 MN·m/kg

Modulus of Resilience

163 kJ/m³
223 kJ/m³

Thermal Diffusivity

13.9 mm²/s
13 mm²/s

Thermal Shock Resistance Index

10
11

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA216 WCAZG270-500

Manufacturing and finishing

CapabilityA216 WCAZG270-500
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

A216 WCA vs ZG270-500 — frequently asked

Is ZG270-500 stronger than A216 WCA?

Yes. ZG270-500 has a typical yield strength of 300 MPa (43.5 ksi) against 255 MPa (37 ksi) for A216 WCA — about 18% more. Tensile strength is 540 MPa (78.3 ksi) vs 455 MPa (66 ksi).

Which is cheaper, A216 WCA or ZG270-500?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, A216 WCA or ZG270-500?

A216 WCA, by a small margin. Both rate good for machinability — 68/100 against 58/100 for ZG270-500; for welding the order is A216 WCA first (excellent, 85/100) then ZG270-500 (very good, 72/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in A216 WCA and ZG270-500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.