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Steel ZG230-450 vs ZG270-500

Steel · grade comparison

Steel ZG230-450 and ZG270-500 are both steel grades. ZG270-500 is the stronger of the two: yield strength 300 MPa (43.5 ksi) against 255 MPa (37 ksi) for ZG230-450, about 18% more; tensile strength follows at 540 MPa (78.3 ksi) vs 480 MPa (69.6 ksi). ZG270-500 is harder — 160 HB against 150 HB for ZG230-450 — which matters for wear surfaces and threads.

ZG270-500Choose it when strength drives the design, or when surface hardness matters.

ZG230-450 vs ZG270-500: properties

ZG230-450ZG270-500

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

480 MPa69.6 ksi
540 MPa78.3 ksi

Yield Strength (0.2% offset)

255 MPa37 ksi
300 MPa43.5 ksi

Elongation at Break

24%
22%

Reduction in Area

38%
33%

Compressive Strength

255 MPa37 ksi
300 MPa43.5 ksi

Shear Strength

310 MPa45 ksi
380 MPa55.1 ksi

Fatigue Strength (Endurance Limit)

200 MPa29 ksi
230 MPa33.4 ksi

Fracture Toughness (K_IC)

70 MPa·√m63.7 ksi·√in
75 MPa·√m68.3 ksi·√in

Charpy V-Notch Impact (RT)

35 J25.8 ft·lbf
27 J19.9 ft·lbf

Hardness, Brinell

150 HB
160 HB

Hardness, Rockwell B

80 HRB
84 HRB

Hardness, Vickers

158 HV
168 HV

Same in both: Elastic (Young's) Modulus 202 GPa29.3 Msi · Shear Modulus 78 GPa11.3 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.82 g/cm³0.28 lb/in³
7.83 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,425°C2,597 °F

Liquidus Temperature

1,500°C2,732 °F
1,495°C2,723 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

11.9 µm/m·K6.6 µin/in·°F
12.2 µm/m·K6.8 µin/in·°F

Same in both: Thermal Conductivity 48 W/m·K27.7 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Max Service Temperature (continuous) 425°C797 °F · Min Service Temperature -29°C-20 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 10 % IACS · Electrical Resistivity 1.7×10⁻⁷ Ω·m6.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

12 / 100
11 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

78 / 100
72 / 100

Castability

65 / 100
68 / 100

Brazeability / Solderability

70 / 100
60 / 100

Same in both: Machinability 58 / 100 · Machinability Rating (AISI 1212 = 100 %) 60% · Formability (cold) 25 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2.1 kg CO₂/kg
2 kg CO₂/kg

Typical Recycled Content

75%
85%

Same in both: Embodied Energy (primary production) 26 MJ/kg11,178 BTU/lb · Embodied Water 50 L/kg6 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

61 kN·m/kg
69 kN·m/kg

Modulus of Resilience

161 kJ/m³
223 kJ/m³

Thermal Diffusivity

13.1 mm²/s
13 mm²/s

Thermal Shock Resistance Index

10
11

Same in both: Specific Stiffness (E / density) 25.8 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleZG230-450ZG270-500

Manufacturing and finishing

CapabilityZG230-450ZG270-500
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

ZG230-450 vs ZG270-500 — frequently asked

Is ZG270-500 stronger than ZG230-450?

Yes. ZG270-500 has a typical yield strength of 300 MPa (43.5 ksi) against 255 MPa (37 ksi) for ZG230-450 — about 18% more. Tensile strength is 540 MPa (78.3 ksi) vs 480 MPa (69.6 ksi).

Which is cheaper, ZG230-450 or ZG270-500?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, ZG230-450 or ZG270-500?

ZG230-450. Its weldability rates very good (78/100) against very good (72/100) for ZG270-500.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ZG230-450 and ZG270-500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.