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Steel S235JR · supply condition · default condition

Steel S235JR-HR

Properties of the HR condition, compared with the other S235JR tempers.

Default stock condition for plate, sections, merchant bar and hot-rolled coil in welded structures.

What is S235JR-HR?

S235JR-HR is S235JR supplied in the HR condition — default stock condition for plate, sections, merchant bar and hot-rolled coil in welded structures. S235JR-HR has a yield strength of 260 MPa (37.7 ksi) and a tensile strength of 420 MPa (60.9 ksi) — weaker than 92% of steel grades. Elongation at break is 26% and the elastic modulus is 210 GPa (30.5 Msi). S235JR-HR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,425°C (2,597 °F).

Advantages

  • High electrical conductivity — 11 % IACS, better than 98% of steel grades
  • Readily welded — 95/100, better than 97% of steel grades
  • Forms and bends easily — 85/100, better than 96% of steel grades
  • Easy to machine — 68/100, better than 95% of steel grades
  • Conducts heat well — 50 W/m·K (28.9 BTU/hr·ft·°F), better than 88% of steel grades

Limitations

  • Low strength — 260 MPa (37.7 ksi), worse than 92% of steel grades

S235JR-HR properties

Typical room-temperature values for S235JR-HR — 9 properties are specific to this condition; the rest are grade-level values shared by every S235JR temper. Each bar shows where the value sits among the steel grades in FabDigit's library — further right is higher.

Physical3

S235JR-HR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,425°C (2,597 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,425°C2,597 °F
Liquidus Temperature1,520°C2,768 °F

Mechanical16

S235JR-HR has a yield strength of 260 MPa (37.7 ksi) and a tensile strength of 420 MPa (60.9 ksi) — weaker than 92% of steel grades. Elongation at break is 26% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus81 GPa11.7 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)420 MPa60.9 ksi
Yield Strength (0.2% offset)260 MPa37.7 ksi
Elongation at Break26%
Reduction in Area55%
Compressive Strength250 MPa36.3 ksi
Shear Strength260 MPa37.7 ksi
Fatigue Strength (Endurance Limit)170 MPa24.7 ksi
Fracture Toughness (K_IC)80 MPa·√m72.8 ksi·√in
Charpy V-Notch Impact (RT)40 J29.5 ft·lbf
Hardness, Brinell120 HB
Hardness, Rockwell B67 HRB
Hardness, Vickers125 HV

Thermal6

S235JR-HR is rated for continuous service to 350°C (662 °F). It conducts heat at 50 W/m·K (28.9 BTU/hr·ft·°F), better than 88% of steel grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity50 W/m·K28.9 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)350°C662 °F
Min Service Temperature0°C32 °F

Electrical3

S235JR-HR conducts electricity at 11 % IACS, better than 98% of steel grades.

Electrical Conductivity11 % IACS
Electrical Resistivity1.6×10⁻⁷ Ω·m6.3 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (10/100), worse than 87% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistanceNot recommended10/100
Chemical Resistance SummaryRusts freely in humid air, water and chlorides; attacked by all acids; acceptable in dry indoor air, alkaline concrete contact and non-aerated oils. Requires paint, zinc or oil for any outdoor use.

Sustainability4

Producing a kilogram of S235JR-HR takes about 25 MJ of energy and emits 2 kg of CO₂ — less than 82% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)25 MJ/kg10,748 BTU/lb
Embodied Carbon (primary production)2 kg CO₂/kg
Embodied Water40 L/kg4.8 gal/lb
Typical Recycled Content30%

Manufacturability7

S235JR-HR's machinability is good (68/100, better than 95% of steel grades); weldability excellent (95/100); formability excellent (85/100).

MachinabilityGood68/100
Machinability Rating (AISI 1212 = 100 %)65%
WeldabilityExcellent95/100
Formability (cold)Excellent85/100
CastabilityFair40/100
Brazeability / SolderabilityVery good80/100
PolishabilityGood55/100

Common Calculations5

Specific Strength (UTS / density)calculated54 kN·m/kg
Specific Stiffness (E / density)calculated26.8 MN·m/kg
Modulus of Resiliencecalculated161 kJ/m³
Thermal Diffusivitycalculated13.8 mm²/s
Thermal Shock Resistance Indexcalculated8

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other S235JR tempers and conditions

S235JR is also supplied in 4 other conditions. The full side-by-side table is on the S235JR overview.

Working with S235JR-HR

Is S235JR easy to machine?

Cuts easily but is gummy in the hot-rolled state — use positive rake, sharp coated carbide, high feed and coolant to avoid built-up edge; cold-drawn bar machines noticeably cleaner.

Can S235JR be welded?

Excellent weldability by SMAW/GMAW/FCAW/SAW with E70xx-class consumables; CEV ≈0.35 so no preheat is normally needed below ~30 mm, keep hydrogen low and mill scale ground off.

Can S235JR be formed, bent or molded?

Very good cold formability — bends to 1–2 t inner radius, deep-draws in CR sheet; hot forming 850–1050 °C, avoid working in the 250–400 °C blue-brittle band.

What surface finishes work on S235JR?

Must be coated: blast to Sa 2½ then prime/paint, hot-dip galvanize (Si/P kept low for good coating), zinc-plate or phosphate-and-oil; bare surfaces flash-rust within hours.

S235JR chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C≤0.17 % for t ≤40 mm (long products ≤0.19 %), EN 10025-2≤ 0.170.14
Mn≤ 1.40.55
Sinot specified by EN 10025-2; typical mill value≈ 0.150.15
P≤ 0.040.02
S≤ 0.040.02
Nmay be exceeded if sufficient N-binding elements present≤ 0.010.01
Cu≤ 0.550.15
Febalance

S235JR-HR — frequently asked

What is S235JR-HR used for?

S235JR-HR is typically used for building frames, bridge components, machine bases and weldments, base plates and gussets, laser-cut sheet metal enclosures and brackets and mounting plates. In short: workhorse mild-steel plate.

What is the yield strength of S235JR-HR?

S235JR-HR has a typical yield strength of 260 MPa (37.7 ksi) and a tensile strength of 420 MPa (60.9 ksi) — weaker than 92% of steel grades. Strength varies by condition: see the 5 listed tempers.

Is S235JR-HR easy to machine?

Reasonably — machinability is rated good (68/100, better than 95% of steel grades). Cuts easily but is gummy in the hot-rolled state — use positive rake, sharp coated carbide, high feed and coolant to avoid built-up edge; cold-drawn bar machines noticeably cleaner.

Can S235JR-HR be welded?

Yes — weldability is rated excellent (95/100). Excellent weldability by SMAW/GMAW/FCAW/SAW with E70xx-class consumables; CEV ≈0.35 so no preheat is normally needed below ~30 mm, keep hydrogen low and mill scale ground off.

What surface finishes work on S235JR-HR?

Must be coated: blast to Sa 2½ then prime/paint, hot-dip galvanize (Si/P kept low for good coating), zinc-plate or phosphate-and-oil; bare surfaces flash-rust within hours.

Can S235JR-HR be formed, bent or molded?

Very good cold formability — bends to 1–2 t inner radius, deep-draws in CR sheet; hot forming 850–1050 °C, avoid working in the 250–400 °C blue-brittle band.

What is the maximum service temperature of S235JR-HR?

S235JR-HR is rated for continuous use to about 350°C (662 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between S235JR-HR and S235JR-CD?

HR is the default condition — default stock condition for plate, sections, merchant bar and hot-rolled coil in welded structures. CD: use for turned/shafting parts and machined components where straightness, size tolerance (h9/h11) and a higher yield are wanted. Yield strength is 260 MPa in HR versus 340 MPa in CD.

Can FabDigit make parts in S235JR-HR?

Yes — S235JR-HR is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. EN 10025-2 Hot rolled products of structural steels — Part 2: Non-alloy structural steelsCEN (2019)
  2. GB/T 700 Carbon structural steels (Q195/Q235)SAC (2006)
  3. EN 10346 Continuously hot-dip coated steel flat productsCEN (2015)
  4. EN 10277 Bright steel products — technical delivery conditionsCEN (2018)
  5. ASM Handbook Vol.1 — Properties and Selection: Irons, SteelsASM International (1990)
  6. EN 1993-1-1 Eurocode 3 — Design of steel structuresCEN (2005)
  7. Mysteel hot-rolled plate price indexMysteel (2025)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.