Steel S235JR vs S275JR
Steel · grade comparison
Steel S235JR and S275JR are both steel grades, both structural steel. S275JR is the stronger of the two: yield strength 300 MPa (43.5 ksi) against 260 MPa (37.7 ksi) for S235JR, about 15% more; tensile strength follows at 450 MPa (65.3 ksi) vs 420 MPa (60.9 ksi). S275JR is harder — 130 HB against 120 HB for S235JR — which matters for wear surfaces and threads.
S275JRChoose it when strength drives the design, or when surface hardness matters.
S235JR vs S275JR: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 81 GPa11.7 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.3 · Elongation at Break 26% · Reduction in Area 55%
Physical
Density and transition temperatures.
Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,520°C2,768 °F
Thermal
How each material carries heat and how hot it can run.
Latent Heat of Fusion
Same in both: Thermal Conductivity 50 W/m·K28.9 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Max Service Temperature (continuous) 350°C662 °F · Min Service Temperature 0°C32 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Same in both: Corrosion Resistance 10 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Same in both: Weldability 95 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Carbon (primary production)
Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Water 40 L/kg4.8 gal/lb · Typical Recycled Content 30%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Modulus of Resilience
Thermal Shock Resistance Index
Same in both: Specific Stiffness (E / density) 26.8 MN·m/kg · Thermal Diffusivity 13.8 mm²/s
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | S235JR | S275JR |
|---|---|---|
| Default condition | HR | HR |
| Relative cost | $ Budget | $ Budget |
| Min. machined wall | 0.8 mm | 0.8 mm |
| Best machined surface | Ra 1.6 µm | Ra 1.6 µm |
Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.
S235JR vs S275JR — frequently asked
Is S275JR stronger than S235JR?
Yes. S275JR has a typical yield strength of 300 MPa (43.5 ksi) against 260 MPa (37.7 ksi) for S235JR — about 15% more. Tensile strength is 450 MPa (65.3 ksi) vs 420 MPa (60.9 ksi).
Which is cheaper, S235JR or S275JR?
Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.
When should I choose S235JR over S275JR?
Pick S275JR when strength drives the design, or when surface hardness matters.
Ready to make it?
Upload a CAD file and FabDigit prices the part in S235JR and S275JR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.