FabDigit

Titanium ERTi-4

ASTM B863 ERTi-4

ERTi-4 is the highest-oxygen, highest-strength unalloyed (commercially pure) titanium filler wire in the ASTM B863 family, relying on interstitial oxygen rather than alloy additions for strength.

High cost $$$$

Reference datasheet — ERTi-4 is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the AW condition

ERTi-4 tempers and conditions

ERTi-4 is supplied in 2 conditions, soft to hard. AW is the default FabDigit quotes; the values on this page are for it.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
as-welded then stress relieved (480–595 °C)
Choose when residual stress, distortion control or stress-corrosion service in the weldment matters; slightly lowers strength, raises ductility.52060020230 HB2.9 % IACS
AWDefault
As-welded deposit
Default condition: undiluted weld metal deposited with full inert-gas shielding, no post-weld heat treatment.55062018240 HB—

Supply forms, finishes and certifications

Ways ERTi-4 is supplied — form, process route, surface or paperwork — without a datasheet of their own. The property values above apply.

OptionWhat it isType
Wire-Ann
WireSupply form

What is ERTi-4?

ERTi-4 is the highest-oxygen, highest-strength unalloyed (commercially pure) titanium filler wire in the ASTM B863 family, relying on interstitial oxygen rather than alloy additions for strength. It is selected to match Grade 4 base metal in unalloyed titanium weldments and is supplied as spooled MIG wire, straightened cut lengths for TIG, and coiled stock. Deposits typically show 550 MPa yield, 620 MPa tensile and 18% elongation with a service ceiling near 400 °C and a corrosion-resistance score of 92. It has the lowest ductility of the CP fillers and needs full inert-gas shielding; where forming and ductility matter more than strength, ERTi-2 or ERTi-3 is the nearer choice. ERTi-4 has a density of 4.51 g/cm³ (0.163 lb/in³), heavier than 57% of titanium grades. It melts at 1,660°C (3,020 °F). ERTi-4 has a yield strength of 550 MPa (79.8 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 55% of titanium grades. Elongation at break is 18% and the elastic modulus is 105 GPa (15.2 Msi).

What is ERTi-4 used for?

  • Welding Grade 4 CP titanium components
  • Aerospace fasteners and brackets
  • High-strength unalloyed Ti structures

Advantages

  • High service temperature — 400°C (752 °F), better than 78% of titanium grades

ERTi-4 properties

Typical room-temperature values for ERTi-4-AW; bars are the position among titanium grades.

Physical3

ERTi-4 has a density of 4.51 g/cm³ (0.163 lb/in³), heavier than 57% of titanium grades. It melts at 1,660°C (3,020 °F).

Density4.51 g/cm³0.16 lb/in³
Melting Point (Solidus)1,660°C3,020 °F
Liquidus Temperature1,670°C3,038 °F

Mechanical16

ERTi-4 has a yield strength of 550 MPa (79.8 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 55% of titanium grades. Elongation at break is 18% and the elastic modulus is 105 GPa (15.2 Msi).

Elastic (Young's) Modulus105 GPa15.2 Msi
Shear Modulus45 GPa6.5 Msi
Bulk Modulus110 GPa16 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)620 MPa89.9 ksi
Yield Strength (0.2% offset)550 MPa79.8 ksi
Elongation at Break18%
Reduction in Area35%
Compressive Strength620 MPa89.9 ksi
Shear Strength470 MPa68.2 ksi
Fatigue Strength (Endurance Limit)300 MPa43.5 ksi
Fracture Toughness (K_IC)65 MPa·√m59.2 ksi·√in
Charpy V-Notch Impact (RT)18 J13.3 ft·lbf
Hardness, Brinell240 HB
Hardness, Rockwell B100 HRB
Hardness, Vickers250 HV

Thermal6

ERTi-4 is rated for continuous service to 400°C (752 °F). It conducts heat at 16.4 W/m·K (9.48 BTU/hr·ft·°F), better than 71% of titanium grades. Thermal expansion is 8.6 µm/m·K (4.78 µin/in·°F).

Thermal Conductivity16.4 W/m·K9.5 BTU/hr·ft·°F
Specific Heat Capacity540 J/kg·K0.13 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)8.6 µm/m·K4.8 µin/in·°F
Latent Heat of Fusion365 J/g157 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-196°C-321 °F

Electrical3

ERTi-4 conducts electricity at 2.9 % IACS, better than 58% of titanium grades.

Electrical Conductivity2.9 % IACS
Electrical Resistivity6×10⁻⁷ Ω·m23.6 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (92/100), better than 53% of titanium grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceExcellent92/100
Chemical Resistance SummaryExcellent in seawater, wet chlorine, hypochlorite, nitric and most oxidising media; attacked by HF, hot concentrated HCl/H₂SO₄, and dry chlorine; risk of hydrogen pickup in reducing acids.

Sustainability4

Producing a kilogram of ERTi-4 takes about 620 MJ of energy and emits 40 kg of CO₂ — less than 97% of titanium grades. Typical recycled content is 10%.

Embodied Energy (primary production)620 MJ/kg266,552 BTU/lb
Embodied Carbon (primary production)40 kg CO₂/kg
Embodied Water900 L/kg108 gal/lb
Typical Recycled Content10%

Manufacturability8

ERTi-4's machinability is poor (28/100, better than 59% of titanium grades); weldability excellent (85/100); formability fair (45/100).

MachinabilityPoor28/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityExcellent85/100
Formability (cold)Fair45/100
CastabilityFair35/100
Brazeability / SolderabilityFair40/100
PolishabilityVery good70/100
Anodizing Responseexcellent — colour (interference) anodising per AMS 2488 type II works well; not a hard-coat process

Common Calculations5

Specific Strength (UTS / density)calculated137 kN·m/kg
Specific Stiffness (E / density)calculated23.3 MN·m/kg
Modulus of Resiliencecalculated1,440 kJ/m³
Thermal Diffusivitycalculated6.7 mm²/s
Thermal Shock Resistance Indexcalculated11

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the titanium family

Yield strength against density for every titanium grade FabDigit runs. ERTi-4 is highlighted; hover a dot for its name, or open the interactive family chart.

3005007001,0004.555.5Density (g/cm³)Yield strength (MPa) — log scaleERTi-4

Working with ERTi-4

Is ERTi-4 easy to machine?

Weld deposit machines like CP-Ti: low speed, high feed, flood coolant, sharp uncoated-carbide tools; avoid dwelling to prevent work hardening and galling.

Can ERTi-4 be welded?

GTAW/GMAW/PAW with high-purity argon torch, trailing and backing shielding; keep interpass <150 °C and joint spotlessly clean — straw/blue tint means oxygen pickup and must be removed.

Can ERTi-4 be formed, bent or molded?

Wire is bendable cold but Grade 4 chemistry has the lowest ductility of the CP fillers; weldments generally formed warm (200–400 °C) if at all.

ERTi-4 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Ooxygen is the deliberate strengthener in Grade 4 filler0.24 – 0.340.29
Fe≤ 0.250.15
C≤ 0.030.02
N≤ 0.020.01
Hcritical for weld ductility≤ 0.010
Other, each≤ 0.05
Other, total≤ 0.3
Tibalance

What surface finishes work on ERTi-4?

Pickle in HNO₃/HF or abrasive-blast with clean media, then passivate; colour anodising per AMS 2488 II gives durable oxide tints, no plating needed for corrosion.

Surface treatments FabDigit runs on titanium parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Thermal Spray

Equivalent designations

Standards and trade names that resolve to Titanium ERTi-4 in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

ASTM
B863 ERTi-4

How much does ERTi-4 cost?

ERTi-4 is a high-cost titanium ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

ERTi-4 — frequently asked

What is ERTi-4 used for?

ERTi-4 is typically used for welding Grade 4 CP titanium components, aerospace fasteners and brackets and high-strength unalloyed Ti structures. In short: strongest CP-Ti filler; matches Grade 4 base metal; lowest ductility CP filler.

What is the yield strength of ERTi-4?

ERTi-4 has a typical yield strength of 550 MPa (79.8 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 55% of titanium grades. Strength varies by condition: see the 2 listed tempers.

Is ERTi-4 easy to machine?

Not especially — machinability is rated poor (28/100, better than 59% of titanium grades). Weld deposit machines like CP-Ti: low speed, high feed, flood coolant, sharp uncoated-carbide tools; avoid dwelling to prevent work hardening and galling.

Can ERTi-4 be welded?

Yes — weldability is rated excellent (85/100). GTAW/GMAW/PAW with high-purity argon torch, trailing and backing shielding; keep interpass <150 °C and joint spotlessly clean — straw/blue tint means oxygen pickup and must be removed.

What surface finishes work on ERTi-4?

Pickle in HNO₃/HF or abrasive-blast with clean media, then passivate; colour anodising per AMS 2488 II gives durable oxide tints, no plating needed for corrosion.

Can ERTi-4 be formed, bent or molded?

Wire is bendable cold but Grade 4 chemistry has the lowest ductility of the CP fillers; weldments generally formed warm (200–400 °C) if at all.

What is the maximum service temperature of ERTi-4?

ERTi-4 is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ERTi-4-AW and ERTi-4 AW-SR?

AW is the default condition — default condition: undiluted weld metal deposited with full inert-gas shielding, no post-weld heat treatment. AW-SR: choose when residual stress, distortion control or stress-corrosion service in the weldment matters; slightly lowers strength, raises ductility. Yield strength is 550 MPa in AW versus 520 MPa in AW-SR.

How much does ERTi-4 cost?

ERTi-4 is a high-cost titanium ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. AWS A5.16/A5.16M — Specification for Titanium and Titanium-Alloy Welding Electrodes and Rods — AWS (2013)
  2. ASTM B863 — Standard Specification for Titanium and Titanium Alloy Wire — ASTM (2019)
  3. ASTM B348 — Titanium and Titanium Alloy Bars and Billets (Grade 4) — ASTM (2021)
  4. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. ASM Handbook Vol.13B — Corrosion: Materials (Titanium) — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.