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Titanium ERTi-4-AW (As-welded deposit)

Heat-treated state · default condition

ASTM B863 ERTi-4

Default condition: undiluted weld metal deposited with full inert-gas shielding, no post-weld heat treatment.

High cost $$$$

Values for the AW condition

Other ERTi-4 tempers and conditions

ERTi-4 is listed in 2 conditions; see the grade overview at ERTi-4.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
as-welded then stress relieved (480–595 °C)
Choose when residual stress, distortion control or stress-corrosion service in the weldment matters; slightly lowers strength, raises ductility.52060020230 HB2.9 % IACS
AWDefaultThis page
As-welded deposit
Default condition: undiluted weld metal deposited with full inert-gas shielding, no post-weld heat treatment.55062018240 HB—

What is ERTi-4-AW?

ERTi-4-AW is ERTi-4 heat treated to AW — default condition: undiluted weld metal deposited with full inert-gas shielding, no post-weld heat treatment. ERTi-4-AW has a yield strength of 550 MPa (79.8 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 55% of titanium grades. Elongation at break is 18% and the elastic modulus is 105 GPa (15.2 Msi). ERTi-4-AW has a density of 4.51 g/cm³ (0.163 lb/in³), heavier than 57% of titanium grades. It melts at 1,660°C (3,020 °F).

Advantages

  • High service temperature — 400°C (752 °F), better than 78% of titanium grades

ERTi-4-AW properties

Typical room-temperature values for ERTi-4-AW; 10 are specific to this condition. Other listed values are ERTi-4 reference data and may not represent this condition. Bars are the position among titanium grades.

Physical3

ERTi-4-AW has a density of 4.51 g/cm³ (0.163 lb/in³), heavier than 57% of titanium grades. It melts at 1,660°C (3,020 °F).

Density4.51 g/cm³0.16 lb/in³
Melting Point (Solidus)1,660°C3,020 °F
Liquidus Temperature1,670°C3,038 °F

Mechanical16

ERTi-4-AW has a yield strength of 550 MPa (79.8 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 55% of titanium grades. Elongation at break is 18% and the elastic modulus is 105 GPa (15.2 Msi).

Elastic (Young's) Modulus105 GPa15.2 Msi
Shear Modulus45 GPa6.5 Msi
Bulk Modulus110 GPa16 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)620 MPa89.9 ksi
Yield Strength (0.2% offset)550 MPa79.8 ksi
Elongation at Break18%
Reduction in Area35%
Compressive Strength620 MPa89.9 ksi
Shear Strength470 MPa68.2 ksi
Fatigue Strength (Endurance Limit)300 MPa43.5 ksi
Fracture Toughness (K_IC)65 MPa·√m59.2 ksi·√in
Charpy V-Notch Impact (RT)18 J13.3 ft·lbf
Hardness, Brinell240 HB
Hardness, Rockwell B100 HRB
Hardness, Vickers250 HV

Thermal6

ERTi-4-AW is rated for continuous service to 400°C (752 °F). It conducts heat at 16.4 W/m·K (9.48 BTU/hr·ft·°F), better than 71% of titanium grades. Thermal expansion is 8.6 µm/m·K (4.78 µin/in·°F).

Thermal Conductivity16.4 W/m·K9.5 BTU/hr·ft·°F
Specific Heat Capacity540 J/kg·K0.13 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)8.6 µm/m·K4.8 µin/in·°F
Latent Heat of Fusion365 J/g157 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-196°C-321 °F

Electrical3

ERTi-4-AW conducts electricity at 2.9 % IACS, better than 58% of titanium grades.

Electrical Conductivity2.9 % IACS
Electrical Resistivity6×10⁻⁷ Ω·m23.6 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (92/100), better than 53% of titanium grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceExcellent92/100
Chemical Resistance SummaryExcellent in seawater, wet chlorine, hypochlorite, nitric and most oxidising media; attacked by HF, hot concentrated HCl/H₂SO₄, and dry chlorine; risk of hydrogen pickup in reducing acids.

Sustainability4

Producing a kilogram of ERTi-4-AW takes about 620 MJ of energy and emits 40 kg of CO₂ — less than 97% of titanium grades. Typical recycled content is 10%.

Embodied Energy (primary production)620 MJ/kg266,552 BTU/lb
Embodied Carbon (primary production)40 kg CO₂/kg
Embodied Water900 L/kg108 gal/lb
Typical Recycled Content10%

Manufacturability8

ERTi-4-AW's machinability is poor (28/100, better than 59% of titanium grades); weldability excellent (85/100); formability fair (45/100).

MachinabilityPoor28/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityExcellent85/100
Formability (cold)Fair45/100
CastabilityFair35/100
Brazeability / SolderabilityFair40/100
PolishabilityVery good70/100
Anodizing Responseexcellent — colour (interference) anodising per AMS 2488 type II works well; not a hard-coat process

Common Calculations5

Specific Strength (UTS / density)calculated137 kN·m/kg
Specific Stiffness (E / density)calculated23.3 MN·m/kg
Modulus of Resiliencecalculated1,440 kJ/m³
Thermal Diffusivitycalculated6.7 mm²/s
Thermal Shock Resistance Indexcalculated11

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ERTi-4-AW

Is ERTi-4 easy to machine?

Weld deposit machines like CP-Ti: low speed, high feed, flood coolant, sharp uncoated-carbide tools; avoid dwelling to prevent work hardening and galling.

Can ERTi-4 be welded?

GTAW/GMAW/PAW with high-purity argon torch, trailing and backing shielding; keep interpass <150 °C and joint spotlessly clean — straw/blue tint means oxygen pickup and must be removed.

Can ERTi-4 be formed, bent or molded?

Wire is bendable cold but Grade 4 chemistry has the lowest ductility of the CP fillers; weldments generally formed warm (200–400 °C) if at all.

What surface finishes work on ERTi-4?

Pickle in HNO₃/HF or abrasive-blast with clean media, then passivate; colour anodising per AMS 2488 II gives durable oxide tints, no plating needed for corrosion.

ERTi-4 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Ooxygen is the deliberate strengthener in Grade 4 filler0.24 – 0.340.29
Fe≤ 0.250.15
C≤ 0.030.02
N≤ 0.020.01
Hcritical for weld ductility≤ 0.010
Other, each≤ 0.05—
Other, total≤ 0.3—
Tibalance—

ERTi-4-AW — frequently asked

What is ERTi-4-AW used for?

ERTi-4-AW is typically used for welding Grade 4 CP titanium components, aerospace fasteners and brackets and high-strength unalloyed Ti structures. In short: strongest CP-Ti filler; matches Grade 4 base metal; lowest ductility CP filler.

What is the yield strength of ERTi-4-AW?

ERTi-4-AW has a typical yield strength of 550 MPa (79.8 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 55% of titanium grades. Strength varies by condition: see the 2 listed tempers.

Is ERTi-4-AW easy to machine?

Not especially — machinability is rated poor (28/100, better than 59% of titanium grades). Weld deposit machines like CP-Ti: low speed, high feed, flood coolant, sharp uncoated-carbide tools; avoid dwelling to prevent work hardening and galling.

Can ERTi-4-AW be welded?

Yes — weldability is rated excellent (85/100). GTAW/GMAW/PAW with high-purity argon torch, trailing and backing shielding; keep interpass <150 °C and joint spotlessly clean — straw/blue tint means oxygen pickup and must be removed.

What surface finishes work on ERTi-4-AW?

Pickle in HNO₃/HF or abrasive-blast with clean media, then passivate; colour anodising per AMS 2488 II gives durable oxide tints, no plating needed for corrosion.

Can ERTi-4-AW be formed, bent or molded?

Wire is bendable cold but Grade 4 chemistry has the lowest ductility of the CP fillers; weldments generally formed warm (200–400 °C) if at all.

What is the maximum service temperature of ERTi-4-AW?

ERTi-4-AW is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ERTi-4-AW and ERTi-4 AW-SR?

AW is the default condition — default condition: undiluted weld metal deposited with full inert-gas shielding, no post-weld heat treatment. AW-SR: choose when residual stress, distortion control or stress-corrosion service in the weldment matters; slightly lowers strength, raises ductility. Yield strength is 550 MPa in AW versus 520 MPa in AW-SR.

Sources

  1. AWS A5.16/A5.16M — Specification for Titanium and Titanium-Alloy Welding Electrodes and Rods — AWS (2013)
  2. ASTM B863 — Standard Specification for Titanium and Titanium Alloy Wire — ASTM (2019)
  3. ASTM B348 — Titanium and Titanium Alloy Bars and Billets (Grade 4) — ASTM (2021)
  4. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. ASM Handbook Vol.13B — Corrosion: Materials (Titanium) — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.