FabDigit

Steel High Carbon Steel

High carbon steel is a plain-carbon (unalloyed) steel with roughly 0.55–1.00 % C — the family that includes AISI 1060–1095, DIN C60–C100 and GB/T T8–T10 / 65Mn-type grades.

CNC machiningSheet metalStandard cost $$

Values for the HR condition

High Carbon Steel tempers and conditions

High Carbon Steel is supplied in 9 conditions, soft to hard. HR is the default FabDigit quotes; the values on this page are for it.

Compare all 9 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Spheroidize annealed
Best machinability and cold-heading formability for 0.8–1.0 % C stock; spheroidal carbides in ferrite.35058028170 HB9.8 % IACS
Annealed (full anneal)
Softest supply condition — pick for deep machining, bending or forming before hardening.38063024180 HB—
HRDefault
Hot rolled
Cheapest stock form for bar, plate and coil that will be machined and then heat treated.4708501224 HRC—
Heat Treat State
Air-cooled fine pearlite for uniform structure and higher strength before final machining or hardening.5201,0001131 HRC—
Cold drawn
Cold-drawn round/flat bar for shafts and pins needing better straightness, finish and strength than hot rolled.7209001027 HRC9.5 % IACS
Cold rolled
Strip and sheet with tight thickness tolerance and bright surface, work-hardened and stronger but less ductile.760950830 HRC—
Quenched and tempered
Oil/water quench plus medium temper (400–540 °C) for high-strength shafts, dies and tools with usable toughness.9501,2001237 HRC—
Blue-tempered spring strip (~45–50 HRC)
Hardened-and-tempered strip supplied ready-to-form for flat springs, clips and shim stock.1,4501,650448 HRC8.6 % IACS
Hardened & low-temper
Full hardening with 150–220 °C temper for knife edges, punches, springs washers and wear parts; brittle and notch sensitive.1,7502,100260 HRC—

Supply forms, finishes and certifications

Ways High Carbon Steel is supplied — form, process route, surface or paperwork — without a datasheet of their own. The property values above apply.

OptionWhat it isType
Patented HD Wire
Patented hard-drawn / music wireSupply form

What is High Carbon Steel?

High carbon steel is a plain-carbon (unalloyed) steel with roughly 0.55–1.00 % C — the family that includes AISI 1060–1095, DIN C60–C100 and GB/T T8–T10 / 65Mn-type grades. It is chosen when high hardness, wear resistance and spring or edge-holding performance are needed at low cost, since it through-hardens readily on water or oil quenching. Limits are poor weldability, low toughness and notch sensitivity in the hardened state, limited hardenability in thick sections, and essentially no corrosion resistance. High Carbon Steel has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). High Carbon Steel has a yield strength of 470 MPa (68.2 ksi) and a tensile strength of 850 MPa (123 ksi) — stronger than 57% of steel grades. Elongation at break is 12% and the elastic modulus is 205 GPa (29.7 Msi).

What is High Carbon Steel used for?

  • Coil and leaf springs
  • Cold-work blanks
  • Saw blades and cutting blades
  • Hand tools
  • Wear plates and liners
  • Hard-drawn spring wire
  • Agricultural tillage parts

Advantages

  • Polishes to a fine finish — 70/100, better than 87% of steel grades
  • High electrical conductivity — 9.6 % IACS, better than 78% of steel grades

Limitations

  • Low fracture toughness — 35 MPa·√m (31.9 ksi·√in), worse than 94% of steel grades
  • Limited ductility — 12%, worse than 84% of steel grades
  • Difficult to machine — 40/100, worse than 77% of steel grades
  • Difficult to weld — 25/100, worse than 77% of steel grades

High Carbon Steel properties

Typical room-temperature values for High Carbon Steel-HR; bars are the position among steel grades.

Physical3

High Carbon Steel has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,480°C2,696 °F

Mechanical15

High Carbon Steel has a yield strength of 470 MPa (68.2 ksi) and a tensile strength of 850 MPa (123 ksi) — stronger than 57% of steel grades. Elongation at break is 12% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)850 MPa123 ksi
Yield Strength (0.2% offset)470 MPa68.2 ksi
Elongation at Break12%
Reduction in Area20%
Shear Strength550 MPa79.8 ksi
Fatigue Strength (Endurance Limit)380 MPa55.1 ksi
Fracture Toughness (K_IC)35 MPa·√m31.9 ksi·√in
Charpy V-Notch Impact (RT)12 J8.9 ft·lbf
Hardness, Brinell250 HB
Hardness, Rockwell C24 HRC
Hardness, Vickers262 HV

Thermal6

High Carbon Steel is rated for continuous service to 400°C (752 °F). It conducts heat at 47 W/m·K (27.2 BTU/hr·ft·°F), better than 75% of steel grades. Thermal expansion is 11.4 µm/m·K (6.33 µin/in·°F).

Thermal Conductivity47 W/m·K27.2 BTU/hr·ft·°F
Specific Heat Capacity480 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.4 µm/m·K6.3 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-20°C-4 °F

Electrical3

High Carbon Steel conducts electricity at 9.6 % IACS, better than 78% of steel grades.

Electrical Conductivity9.6 % IACS
Electrical Resistivity1.8×10⁻⁷ Ω·m7.09 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (9/100), worse than 98% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistanceNot recommended9/100
Chemical Resistance SummaryRusts freely in humid air and water; attacked by dilute acids and chlorides; needs oil, phosphate, paint, zinc or black-oxide protection. Reasonably stable in dry air, alkalis and non-aqueous oils.

Sustainability4

Producing a kilogram of High Carbon Steel takes about 25 MJ of energy and emits 2 kg of CO₂ — less than 82% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)25 MJ/kg10,748 BTU/lb
Embodied Carbon (primary production)2 kg CO₂/kg
Embodied Water40 L/kg4.8 gal/lb
Typical Recycled Content25%

Manufacturability7

High Carbon Steel's machinability is fair (40/100, worse than 77% of steel grades); weldability poor (25/100); formability poor (28/100).

MachinabilityFair40/100
Machinability Rating (AISI 1212 = 100 %)45%
WeldabilityPoor25/100
Formability (cold)Poor28/100
Brazeability / SolderabilityGood55/100
PolishabilityVery good70/100
Anodizing Responsen/a — ferrous alloy; use black oxide, phosphating, zinc or nickel plating instead

Common Calculations5

Specific Strength (UTS / density)calculated108 kN·m/kg
Specific Stiffness (E / density)calculated26.1 MN·m/kg
Modulus of Resiliencecalculated539 kJ/m³
Thermal Diffusivitycalculated12.5 mm²/s
Thermal Shock Resistance Indexcalculated17

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the steel family

Yield strength against density for every steel grade FabDigit runs. High Carbon Steel is highlighted; hover a dot for its name, or open the interactive family chart.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleHigh Carbon Steel

Working with High Carbon Steel

Is High Carbon Steel easy to machine?

Machine in the annealed or spheroidized condition with sharp carbide or coated-carbide tools and rich coolant; above ~40 HRC switch to grinding, CBN or EDM.

Can High Carbon Steel be welded?

Poor weldability — preheat 200–300 °C, use low-hydrogen consumables, keep interpass heat and post-weld temper/stress-relieve immediately to avoid martensitic cracking.

Can High Carbon Steel be formed, bent or molded?

Cold form only when annealed/spheroidized and use generous bend radii; hot forge 1100–850 °C with slow cooling, then normalize or anneal before hardening.

Manufacturability

The process limits FabDigit applies to High Carbon Steel. Every High Carbon Steel part is priced by an engineer; design inside these and the quote comes back without a redesign loop.

CNC machining

MachinabilityFair40 / 100
ISO material groupP.2
Cutting speed (rough / finish)180 / 210 m/min
Minimum wall0.8 mm
Minimum internal radius1 mm
Drill depth limit5× diameter
Best surface (machined / polished)Ra 1.6 / —
Hardenable after machiningNo

Sheet metal

FormabilityFair28 / 100
WeldabilityPoor25 / 100
BendableYes

High Carbon Steel chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cdefines the class; 1060≈0.60, 1080≈0.80, 1095≈0.95 %C0.55 – 10.8
Mnup to 1.2 % in 65Mn/1566-type grades0.3 – 0.90.75
Siresidual/deoxidiser0.1 – 0.350.25
P≤ 0.040.02
Smax; 0.08–0.13 in resulfurised free-machining variants≤ 0.050.02
Curesidual≤ 0.250.1
Febalance

What surface finishes work on High Carbon Steel?

Takes a fine polish when hardened but rusts fast — protect with black oxide, phosphate + oil, zinc or nickel plating, or paint; avoid hydrogen-embrittling acid pickles on hardened parts.

Surface treatments FabDigit runs on steel parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Steel High Carbon Steel in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

Also called
high-carbon steel

How much does High Carbon Steel cost?

High Carbon Steel is a standard-cost steel ($$), cheaper than about 80% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

High Carbon Steel — frequently asked

What is High Carbon Steel used for?

High Carbon Steel is typically used for coil and leaf springs, cold-work blanks, saw blades and cutting blades, hand tools, wear plates and liners and hard-drawn spring wire. In short: high-carbon plate stock.

What is the yield strength of High Carbon Steel?

High Carbon Steel has a typical yield strength of 470 MPa (68.2 ksi) and a tensile strength of 850 MPa (123 ksi) — stronger than 57% of steel grades. Strength varies by condition: see the 9 listed tempers.

Is High Carbon Steel easy to machine?

Not especially — machinability is rated fair (40/100, worse than 77% of steel grades). Machine in the annealed or spheroidized condition with sharp carbide or coated-carbide tools and rich coolant; above ~40 HRC switch to grinding, CBN or EDM.

Can High Carbon Steel be welded?

Not readily — weldability is rated poor (25/100). Poor weldability — preheat 200–300 °C, use low-hydrogen consumables, keep interpass heat and post-weld temper/stress-relieve immediately to avoid martensitic cracking.

What surface finishes work on High Carbon Steel?

Takes a fine polish when hardened but rusts fast — protect with black oxide, phosphate + oil, zinc or nickel plating, or paint; avoid hydrogen-embrittling acid pickles on hardened parts.

Can High Carbon Steel be formed, bent or molded?

Cold form only when annealed/spheroidized and use generous bend radii; hot forge 1100–850 °C with slow cooling, then normalize or anneal before hardening.

What is the maximum service temperature of High Carbon Steel?

High Carbon Steel is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between High Carbon Steel-HR and High Carbon Steel-CR?

HR is the default condition — cheapest stock form for bar, plate and coil that will be machined and then heat treated. CR: strip and sheet with tight thickness tolerance and bright surface, work-hardened and stronger but less ductile. Yield strength is 470 MPa in HR versus 760 MPa in CR.

How much does High Carbon Steel cost?

High Carbon Steel is a standard-cost steel ($$), cheaper than about 80% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Can FabDigit make parts in High Carbon Steel?

Yes — High Carbon Steel is available for CNC machining and sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  2. ASM Handbook Vol.4A — Steel Heat Treating Fundamentals — ASM International (2013)
  3. ASTM A29/A29M — Steel Bars, Carbon and Alloy, Hot-Wrought — ASTM (2020)
  4. SAE J403 — Chemical Compositions of SAE Carbon Steels — SAE International (2014)
  5. GB/T 699 — Quality Carbon Structural Steels — SAC (2015)
  6. ASTM A228 — Steel Wire, Music Spring Quality — ASTM (2019)
  7. ASM Handbook Vol.16 — Machining — ASM International (1989)
  8. Mysteel / SMM (2026)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.