FabDigit

Nickel Alloy Inconel 725

UNS N07725

Inconel 725 (UNS N07725) is a precipitation-hardenable Ni-Cr-Mo alloy, effectively the age-hardenable counterpart of Alloy 625, supplied solution-annealed or in aged conditions (STA-120, STA-150, HF+A, CW+A).

High cost $$$$

Reference datasheet — Inconel 725 is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the STA-120 condition

Inconel 725 tempers and conditions

Inconel 725 is supplied in 5 conditions, soft to hard. STA-120 is the default FabDigit quotes; the values on this page are for it.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed
Soft supply condition for forming, machining of complex shapes or welding before final age hardening.40083050210 HB—
STA-120Default
STA 120 ksi
Standard oilfield sour-service condition (API 6ACRA / NACE MR0175, ≤43 HRC) for downhole tools, hangers and valve parts.8901,2402535 HRC—
Hot finished / forged then directly aged
Cost-saving route for large forgings where controlled hot-work plus direct age gives 120 ksi class properties without a separate solution treatment.9651,2752237 HRC1.4 % IACS
STA 150 ksi
Higher-strength aged condition for high-load fasteners, mandrels and setting components where 43 HRC max still applies.1,0901,3102040 HRC—
Cold worked then aged
Maximum-strength small-section bar and fastener stock; hardness must still be capped for sour service qualification.1,2001,4001543 HRC—

What is Inconel 725?

Inconel 725 (UNS N07725) is a precipitation-hardenable Ni-Cr-Mo alloy, effectively the age-hardenable counterpart of Alloy 625, supplied solution-annealed or in aged conditions (STA-120, STA-150, HF+A, CW+A). It is chosen for downhole tools and high-strength sour-service fasteners, typically as bar and forgings, delivering 890 MPa yield, 1240 MPa tensile, 25 % elongation, 330 HB (35 HRC) and a corrosion resistance score of 88 in H₂S-bearing brines up to 650 °C. Formability (25) and machinability (14) are poor in the aged state and cost is high; Alloy 718 is the cheaper option where sour-service cracking resistance is not required. Inconel 725 has a density of 8.31 g/cm³ (0.3 lb/in³), heavier than 51% of nickel alloy grades. It melts at 1,271°C (2,320 °F). Inconel 725 has a yield strength of 890 MPa (129 ksi) and a tensile strength of 1,240 MPa (180 ksi) — stronger than 93% of nickel alloy grades. Elongation at break is 25% and the elastic modulus is 204 GPa (29.6 Msi).

What is Inconel 725 used for?

  • Oil and gas downhole tools
  • High-strength sour-service fasteners
  • Subsea wellhead and hanger components
  • Valve stems and trim for sour wells
  • Packers and landing nipples
  • Instrument and completion tubular parts

Advantages

  • High strength — 890 MPa (129 ksi), better than 93% of nickel alloy grades
  • Good corrosion resistance — 88/100, better than 81% of nickel alloy grades

Limitations

  • High embodied carbon — 18 kg CO₂/kg, worse than 98% of nickel alloy grades

Inconel 725 properties

Typical room-temperature values for Inconel 725-STA-120; bars are the position among nickel alloy grades.

Physical3

Inconel 725 has a density of 8.31 g/cm³ (0.3 lb/in³), heavier than 51% of nickel alloy grades. It melts at 1,271°C (2,320 °F).

Density8.31 g/cm³0.3 lb/in³
Melting Point (Solidus)1,271°C2,320 °F
Liquidus Temperature1,343°C2,449 °F

Mechanical16

Inconel 725 has a yield strength of 890 MPa (129 ksi) and a tensile strength of 1,240 MPa (180 ksi) — stronger than 93% of nickel alloy grades. Elongation at break is 25% and the elastic modulus is 204 GPa (29.6 Msi).

Elastic (Young's) Modulus204 GPa29.6 Msi
Shear Modulus79 GPa11.5 Msi
Bulk Modulus162 GPa23.5 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,240 MPa180 ksi
Yield Strength (0.2% offset)890 MPa129 ksi
Elongation at Break25%
Reduction in Area42%
Compressive Strength920 MPa133 ksi
Shear Strength740 MPa107 ksi
Fatigue Strength (Endurance Limit)480 MPa69.6 ksi
Fracture Toughness (K_IC)110 MPa·√m100 ksi·√in
Charpy V-Notch Impact (RT)60 J44.3 ft·lbf
Hardness, Brinell330 HB
Hardness, Rockwell C35 HRC
Hardness, Vickers345 HV

Thermal6

Inconel 725 is rated for continuous service to 650°C (1,202 °F). It conducts heat at 10.8 W/m·K (6.24 BTU/hr·ft·°F), worse than 66% of nickel alloy grades. Thermal expansion is 12.8 µm/m·K (7.11 µin/in·°F).

Thermal Conductivity10.8 W/m·K6.2 BTU/hr·ft·°F
Specific Heat Capacity435 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.8 µm/m·K7.1 µin/in·°F
Latent Heat of Fusion290 J/g125 BTU/lb
Max Service Temperature (continuous)650°C1,202 °F
Min Service Temperature-196°C-321 °F

Electrical3

Inconel 725 conducts electricity at 1.4 % IACS, worse than 51% of nickel alloy grades.

Electrical Conductivity1.4 % IACS
Electrical Resistivity1.2×10⁻⁶ Ω·m47.2 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (88/100), better than 81% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceExcellent88/100
Chemical Resistance SummaryExcellent in chloride brines, wet H₂S/CO₂ sour environments, seawater and oxidizing acids; high Mo gives good pitting/crevice and reducing-acid resistance. Attacked by hot concentrated HCl/HF and by molten sulphur-bearing salts; avoid prolonged exposure above ~650 °C where sigma/eta phases embrittle.

Sustainability4

Producing a kilogram of Inconel 725 takes about 250 MJ of energy and emits 18 kg of CO₂ — more than 97% of nickel alloy grades. Typical recycled content is 40%.

Embodied Energy (primary production)250 MJ/kg107,481 BTU/lb
Embodied Carbon (primary production)18 kg CO₂/kg
Embodied Water320 L/kg38.3 gal/lb
Typical Recycled Content40%

Manufacturability6

Inconel 725's machinability is not recommended (14/100, worse than 81% of nickel alloy grades); weldability good (55/100); formability poor (25/100).

MachinabilityNot recommended14/100
Machinability Rating (AISI 1212 = 100 %)10%
WeldabilityGood55/100
Formability (cold)Poor25/100
Brazeability / SolderabilityFair50/100
PolishabilityVery good75/100

Common Calculations5

Specific Strength (UTS / density)calculated149 kN·m/kg
Specific Stiffness (E / density)calculated24.5 MN·m/kg
Modulus of Resiliencecalculated1,941 kJ/m³
Thermal Diffusivitycalculated3 mm²/s
Thermal Shock Resistance Indexcalculated5

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the nickel alloy family

Yield strength against density for every nickel alloy grade FabDigit runs. Inconel 725 is highlighted; hover a dot for its name, or open the interactive family chart.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleInconel 725

Working with Inconel 725

Is Inconel 725 easy to machine?

Treat like aged 718 but tougher: rigid setup, positive-rake coated carbide or ceramic at low speed/heavy feed, flood high-pressure coolant, constant engagement to avoid work-hardened glaze; rough in the solution-annealed state whenever possible.

Can Inconel 725 be welded?

GTAW/GMAW with matching 725 or ERNiCrMo-3 (625) filler, low heat input, no preheat, interpass <150 °C; re-solution anneal and double age after welding to restore strength and sour-service hardness compliance.

Can Inconel 725 be formed, bent or molded?

Cold form only in the solution-annealed condition (springback high, expect frequent intermediate anneals); hot work 1010–1180 °C with finishing above ~980 °C, then solution treat and age.

Inconel 725 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Ni55 – 5957
Cr19 – 22.521
Mo7 – 9.58
NbNb+Ta; γ″ former2.75 – 43.5
Ti1 – 1.71.5
Al≤ 0.350.2
Mn≤ 0.350.1
Si≤ 0.20.1
Cu≤ 0.20.05
C≤ 0.030.01
S≤ 0.010
P≤ 0.020.01
Febalance, typically ~7–10 %balance

What surface finishes work on Inconel 725?

Not anodizable; passivates naturally so no coating is needed — pickle/blast to remove age-hardening oxide, then grind/polish or shot-peen threads and seal areas for fatigue and SCC resistance.

Surface treatments FabDigit runs on nickel alloy parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Nickel Alloy Inconel 725 in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

UNS
N07725

How much does Inconel 725 cost?

Inconel 725 is a high-cost nickel alloy ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Inconel 725 — frequently asked

What is Inconel 725 used for?

Inconel 725 is typically used for oil and gas downhole tools, high-strength sour-service fasteners, subsea wellhead and hanger components, valve stems and trim for sour wells, packers and landing nipples and instrument and completion tubular parts. In short: age-hardened 625 chemistry; NACE sour-service strength; hard to machine when aged.

What is the yield strength of Inconel 725?

Inconel 725 has a typical yield strength of 890 MPa (129 ksi) and a tensile strength of 1,240 MPa (180 ksi) — stronger than 93% of nickel alloy grades. Strength varies by condition: see the 5 listed tempers.

Is Inconel 725 easy to machine?

Not especially — machinability is rated not recommended (14/100, worse than 81% of nickel alloy grades). Treat like aged 718 but tougher: rigid setup, positive-rake coated carbide or ceramic at low speed/heavy feed, flood high-pressure coolant, constant engagement to avoid work-hardened glaze; rough in the solution-annealed state whenever possible.

Can Inconel 725 be welded?

Yes — weldability is rated good (55/100). GTAW/GMAW with matching 725 or ERNiCrMo-3 (625) filler, low heat input, no preheat, interpass <150 °C; re-solution anneal and double age after welding to restore strength and sour-service hardness compliance.

What surface finishes work on Inconel 725?

Not anodizable; passivates naturally so no coating is needed — pickle/blast to remove age-hardening oxide, then grind/polish or shot-peen threads and seal areas for fatigue and SCC resistance.

Can Inconel 725 be formed, bent or molded?

Cold form only in the solution-annealed condition (springback high, expect frequent intermediate anneals); hot work 1010–1180 °C with finishing above ~980 °C, then solution treat and age.

What is the maximum service temperature of Inconel 725?

Inconel 725 is rated for continuous use to about 650°C (1,202 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Inconel 725 STA-120 and Inconel 725-SA?

STA-120 is the default condition — standard oilfield sour-service condition (API 6ACRA / NACE MR0175, ≤43 HRC) for downhole tools, hangers and valve parts. SA: soft supply condition for forming, machining of complex shapes or welding before final age hardening. Yield strength is 890 MPa in STA-120 versus 400 MPa in SA.

How much does Inconel 725 cost?

Inconel 725 is a high-cost nickel alloy ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. INCONEL alloy 725 datasheet — Special Metals Corporation (2004)
  2. API 6ACRA — Age-Hardened Nickel-Based Alloys for Oil and Gas Drilling and Production Equipment — API (2020)
  3. ANSI/NACE MR0175 / ISO 15156-3 — Cracking-resistant CRAs for H2S service — NACE/ISO (2020)
  4. ASTM B637 — Precipitation-Hardening Nickel Alloy Bars, Forgings and Forging Stock — ASTM (2018)
  5. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.