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Steel ZG55SiMnMo QT45-50HRC

Hardness band · default condition

Standard supply condition for ball-mill liners and crusher wear parts — best compromise of abrasion resistance and impact toughness.

Standard cost $$

Values for the QT45-50HRC condition

Other ZG55SiMnMo tempers and conditions

ZG55SiMnMo is listed in 7 conditions; see the grade overview at ZG55SiMnMo.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed
Pick for stress relief and softest structure before rough machining or welding repair of the casting.40070014210 HB—
As fabricated
Cheapest condition, only for low-stress or rough non-critical castings; coarse as-cast structure with residual casting stresses.430750626 HRC6.5 % IACS
Normalized and tempered
Balanced strength/toughness for large or thick-walled castings where oil/water quenching would crack them.6509501031 HRC—
quenched and tempered ~350–420 °C
Choose when impact loading dominates over pure abrasion (crusher jaws, hammer bodies, shovel teeth).1,1501,400742 HRC—
Austempered / isothermally quenched to lower bainite
Use for heavy-impact wear parts needing 45–50 HRC with clearly higher toughness and lower distortion/cracking risk than martensitic Q&T.1,2001,500847 HRC—
QT45-50HRCDefaultThis page
quenched (oil/water-mist) and tempered ~250–320 °C
Standard supply condition for ball-mill liners and crusher wear parts — best compromise of abrasion resistance and impact toughness.1,3001,600547 HRC—
quenched and low-temperature tempered ~180–230 °C
Maximum abrasion resistance for fine-grinding liners, chute plates and sand-slurry parts where impact energy is low.1,4501,800353 HRC—

What is ZG55SiMnMo QT45-50HRC?

ZG55SiMnMo QT45-50HRC is ZG55SiMnMo heat treated to QT45-50HRC — standard supply condition for ball-mill liners and crusher wear parts — best compromise of abrasion resistance and impact toughness. ZG55SiMnMo QT45-50HRC has a yield strength of 1,300 MPa (189 ksi) and a tensile strength of 1,600 MPa (232 ksi) — stronger than 95% of steel grades. Elongation at break is 5% and the elastic modulus is 205 GPa (29.7 Msi). ZG55SiMnMo QT45-50HRC has a density of 7.8 g/cm³ (0.282 lb/in³), lighter than 87% of steel grades. It melts at 1,420°C (2,588 °F).

Advantages

  • High strength — 1,300 MPa (189 ksi), better than 95% of steel grades

Limitations

  • Limited formability — 5/100, worse than 99% of steel grades
  • Limited ductility — 5%, worse than 98% of steel grades
  • Difficult to machine — 15/100, worse than 98% of steel grades
  • Low fracture toughness — 45 MPa·√m (41 ksi·√in), worse than 90% of steel grades
  • Low electrical conductivity — 6.2 % IACS, worse than 78% of steel grades

ZG55SiMnMo QT45-50HRC properties

Typical room-temperature values for ZG55SiMnMo QT45-50HRC; 13 are specific to this condition. Other listed values are ZG55SiMnMo reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

ZG55SiMnMo QT45-50HRC has a density of 7.8 g/cm³ (0.282 lb/in³), lighter than 87% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.8 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,480°C2,696 °F

Mechanical16

ZG55SiMnMo QT45-50HRC has a yield strength of 1,300 MPa (189 ksi) and a tensile strength of 1,600 MPa (232 ksi) — stronger than 95% of steel grades. Elongation at break is 5% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,600 MPa232 ksi
Yield Strength (0.2% offset)1,300 MPa189 ksi
Elongation at Break5%
Reduction in Area15%
Compressive Strength1,700 MPa247 ksi
Shear Strength960 MPa139 ksi
Fatigue Strength (Endurance Limit)620 MPa89.9 ksi
Fracture Toughness (K_IC)45 MPa·√m41 ksi·√in
Charpy V-Notch Impact (RT)18 J13.3 ft·lbf
Hardness, Brinell460 HB
Hardness, Rockwell C47 HRC
Hardness, Vickers480 HV

Thermal6

ZG55SiMnMo QT45-50HRC is rated for continuous service to 350°C (662 °F). It conducts heat at 38 W/m·K (22 BTU/hr·ft·°F), worse than 69% of steel grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity38 W/m·K22 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)350°C662 °F
Min Service Temperature-30°C-22 °F

Electrical3

ZG55SiMnMo QT45-50HRC conducts electricity at 6.2 % IACS, worse than 78% of steel grades.

Electrical Conductivity6.2 % IACS
Electrical Resistivity2.8×10⁻⁷ Ω·m11 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts in humid air, water and dilute acids; needs paint, oil or cathodic protection when not in continuous abrasive wet service.

Sustainability4

Producing a kilogram of ZG55SiMnMo QT45-50HRC takes about 26 MJ of energy and emits 2 kg of CO₂ — less than 64% of steel grades. Typical recycled content is 80%.

Embodied Energy (primary production)26 MJ/kg11,178 BTU/lb
Embodied Carbon (primary production)2 kg CO₂/kg
Embodied Water40 L/kg4.8 gal/lb
Typical Recycled Content80%

Manufacturability8

ZG55SiMnMo QT45-50HRC's machinability is poor (15/100, worse than 98% of steel grades); weldability poor (25/100); formability not recommended (5/100).

MachinabilityPoor15/100
Machinability Rating (AISI 1212 = 100 %)15%
WeldabilityPoor25/100
Formability (cold)Not recommended5/100
CastabilityGood60/100
Brazeability / SolderabilityPoor30/100
PolishabilityGood55/100
Anodizing Responsen/a — ferrous alloy; use phosphating, painting or hard chrome instead.

Common Calculations5

Specific Strength (UTS / density)calculated205 kN·m/kg
Specific Stiffness (E / density)calculated26.3 MN·m/kg
Modulus of Resiliencecalculated4,122 kJ/m³
Thermal Diffusivitycalculated10.4 mm²/s
Thermal Shock Resistance Indexcalculated25

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ZG55SiMnMo QT45-50HRC

Is ZG55SiMnMo easy to machine?

Rough-machine in the annealed or as-cast state; above ~45 HRC use CBN/ceramic inserts or grinding, rigid setups and low feeds.

Can ZG55SiMnMo be welded?

Crack-sensitive (high CE): preheat 250–350 °C, low-hydrogen or austenitic-buffer electrodes, and temper immediately after welding; keep welds out of high-stress wear zones.

Can ZG55SiMnMo be formed, bent or molded?

Sand-cast only — provide generous fillets and directional feeding, control Si-related shrinkage porosity, and always normalize or quench-and-temper before service.

What surface finishes work on ZG55SiMnMo?

Shot-blast and paint or oil for storage; no anodizing. Hard-facing overlays or phosphate coatings are common for extra service life.

ZG55SiMnMo chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cgrade-defining carbon level0.5 – 0.60.55
Sisome works standards run Si up to 1.6–2.0 % for extra solid-solution strength0.8 – 1.21
Mn1.1 – 1.61.35
Mohardenability + temper-embrittlement resistance0.2 – 0.350.28
Crresidual, sometimes added intentionally≤ 0.3—
Niresidual≤ 0.3—
Pimpurity limit≤ 0.04—
Simpurity limit≤ 0.04—
Febalance—

ZG55SiMnMo QT45-50HRC — frequently asked

What is ZG55SiMnMo QT45-50HRC used for?

ZG55SiMnMo QT45-50HRC is typically used for crusher hammers, ball mill liners and excavator teeth. In short: hardest cast wear grade; 460 HB in service; abrasion-first cast steel.

What is the yield strength of ZG55SiMnMo QT45-50HRC?

ZG55SiMnMo QT45-50HRC has a typical yield strength of 1,300 MPa (189 ksi) and a tensile strength of 1,600 MPa (232 ksi) — stronger than 95% of steel grades. Strength varies by condition: see the 7 listed tempers.

Is ZG55SiMnMo QT45-50HRC easy to machine?

Not especially — machinability is rated poor (15/100, worse than 98% of steel grades). Rough-machine in the annealed or as-cast state; above ~45 HRC use CBN/ceramic inserts or grinding, rigid setups and low feeds.

Can ZG55SiMnMo QT45-50HRC be welded?

Not readily — weldability is rated poor (25/100). Crack-sensitive (high CE): preheat 250–350 °C, low-hydrogen or austenitic-buffer electrodes, and temper immediately after welding; keep welds out of high-stress wear zones.

What surface finishes work on ZG55SiMnMo QT45-50HRC?

Shot-blast and paint or oil for storage; no anodizing. Hard-facing overlays or phosphate coatings are common for extra service life.

Can ZG55SiMnMo QT45-50HRC be formed, bent or molded?

Sand-cast only — provide generous fillets and directional feeding, control Si-related shrinkage porosity, and always normalize or quench-and-temper before service.

What is the maximum service temperature of ZG55SiMnMo QT45-50HRC?

ZG55SiMnMo QT45-50HRC is rated for continuous use to about 350°C (662 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ZG55SiMnMo QT45-50HRC and ZG55SiMnMo-A?

QT45-50HRC is the default condition — standard supply condition for ball-mill liners and crusher wear parts — best compromise of abrasion resistance and impact toughness. A: pick for stress relief and softest structure before rough machining or welding repair of the casting. Yield strength is 1,300 MPa in QT45-50HRC versus 400 MPa in A.

Sources

  1. GB/T 26651 (Wear-resistant steel castings) (2011)
  2. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys (steel castings, Q&T low-alloy steel) — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.