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Steel A709 HPS100W-T2

Heat-treated state

ASTM A709 HPS100W

T2 = cooled from hot working, cold worked and naturally aged

Order with the T (non-fracture-critical) Charpy supplement when the member is redundant but low-temperature service applies.

Budget cost $

Values for the T2 condition

Other A709 HPS100W tempers and conditions

A709 HPS100W is listed in 3 conditions; see the grade overview at A709 HPS100W.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
over 65 mm to 100 mm (2-1/2 to 4 in)
Heavy-gauge Q&T plate; ASTM A709 permits reduced 620 MPa minimum yield above 65 mm thickness.6807802022 HRC6.6 % IACS
QTDefault
Quenched and tempered
Standard supply condition for HPS 100W bridge girder flange and web plates up to 65 mm.7408302024 HRC—
T2This page
Cooled from hot working, cold worked and naturally aged
Order with the T (non-fracture-critical) Charpy supplement when the member is redundant but low-temperature service applies.7408302024 HRC6.6 % IACS

What is A709 HPS100W-T2?

A709 HPS100W-T2 is A709 HPS100W heat treated to T2 — order with the T (non-fracture-critical) Charpy supplement when the member is redundant but low-temperature service applies. A709 HPS100W-T2 has a yield strength of 740 MPa (107 ksi) and a tensile strength of 830 MPa (120 ksi) — stronger than 83% of steel grades. Elongation at break is 20% and the elastic modulus is 200 GPa (29 Msi). A709 HPS100W-T2 has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,425°C (2,597 °F). QT is the default condition FabDigit quotes; T2 is available on request or by drawing note.

Advantages

  • Tough — resists crack growth — 200 MPa·√m (182 ksi·√in), better than 100% of steel grades
  • Good corrosion resistance — 26/100, better than 93% of steel grades
  • High strength — 740 MPa (107 ksi), better than 83% of steel grades
  • Readily welded — 72/100, better than 75% of steel grades

Limitations

  • Hard to polish — 45/100, worse than 84% of steel grades
  • Difficult to machine — 38/100, worse than 80% of steel grades
  • Low electrical conductivity — 6.6 % IACS, worse than 76% of steel grades

A709 HPS100W-T2 properties

Typical room-temperature values for A709 HPS100W-T2; 23 are specific to this condition. Other listed values are A709 HPS100W reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

A709 HPS100W-T2 has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,425°C (2,597 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,425°C2,597 °F
Liquidus Temperature1,500°C2,732 °F

Mechanical16

A709 HPS100W-T2 has a yield strength of 740 MPa (107 ksi) and a tensile strength of 830 MPa (120 ksi) — stronger than 83% of steel grades. Elongation at break is 20% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus79 GPa11.5 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)830 MPa120 ksi
Yield Strength (0.2% offset)740 MPa107 ksi
Elongation at Break20%
Reduction in Area58%
Compressive Strength740 MPa107 ksi
Shear Strength500 MPa72.5 ksi
Fatigue Strength (Endurance Limit)380 MPa55.1 ksi
Fracture Toughness (K_IC)200 MPa·√m182 ksi·√in
Charpy V-Notch Impact (RT)140 J103 ft·lbf
Hardness, Brinell255 HB
Hardness, Rockwell C24 HRC
Hardness, Vickers268 HV

Thermal6

A709 HPS100W-T2 is rated for continuous service to 400°C (752 °F). It conducts heat at 38 W/m·K (22 BTU/hr·ft·°F), worse than 69% of steel grades. Thermal expansion is 11.7 µm/m·K (6.5 µin/in·°F).

Thermal Conductivity38 W/m·K22 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.7 µm/m·K6.5 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-34°C-29 °F

Electrical3

A709 HPS100W-T2 conducts electricity at 6.6 % IACS, worse than 76% of steel grades.

Electrical Conductivity6.6 % IACS
Electrical Resistivity2.6×10⁻⁷ Ω·m10.2 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is poor (26/100), better than 93% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.58 V
Corrosion ResistancePoor26/100
Chemical Resistance SummaryForms an adherent protective patina in cyclic wet/dry atmospheric exposure; not resistant to standing water, de-icing salt spray, marine chlorides, acids or alkalis — coat or detail for drainage in those environments.

Sustainability4

Producing a kilogram of A709 HPS100W-T2 takes about 31 MJ of energy and emits 2.3 kg of CO₂ — more than 64% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)31 MJ/kg13,328 BTU/lb
Embodied Carbon (primary production)2.3 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability5

A709 HPS100W-T2's machinability is fair (38/100, worse than 80% of steel grades); weldability very good (72/100); formability poor (32/100).

MachinabilityFair38/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityVery good72/100
Formability (cold)Poor32/100
PolishabilityFair45/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with A709 HPS100W-T2

Is A709 HPS100W easy to machine?

Machine as a ~250 HB Q&T plate: rigid setups, carbide inserts at 60–110 m/min, generous feed, plenty of coolant; drill and ream holes rather than punch in fracture-critical members.

Can A709 HPS100W be welded?

Excellent weldability for its strength class — use AWS D1.5 low-hydrogen 100 ksi consumables, control heat input (typically 1.2–2.4 kJ/mm) and preheat/interpass per plate thickness to avoid HAZ softening and hydrogen cracking.

Can A709 HPS100W be formed, bent or molded?

Hot-rolled Q&T plate: cold-form only with large bend radii (≥3–4t transverse to rolling) or press-brake hot; avoid flame straightening above the tempering temperature.

What surface finishes work on A709 HPS100W?

Normally used uncoated so a stable weathering patina develops (detail for drainage and avoid chloride splash); where coated, blast to SSPC-SP10 and apply a zinc-rich/epoxy/urethane bridge system.

A709 HPS100W chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Clow carbon for weldability≤ 0.080.06
Mn0.95 – 1.51.2
P≤ 0.020.01
Sultra-low S for through-thickness toughness≤ 0.010
Si0.15 – 0.350.25
Cuweathering + precipitation strengthening0.9 – 1.21.05
Ni0.65 – 0.90.8
Cr0.45 – 0.70.6
Mo0.4 – 0.650.5
V0.04 – 0.080.06
Al0.02 – 0.050.03
N≤ 0.020.01
Febalance—

A709 HPS100W-T2 — frequently asked

What is A709 HPS100W-T2 used for?

A709 HPS100W-T2 is typically used for bridge girders, structural weldments and highway infrastructure. In short: weathering 100 ksi bridge plate; best weldability at 100 ksi; bridge toughness classes.

What is the yield strength of A709 HPS100W-T2?

A709 HPS100W-T2 has a typical yield strength of 740 MPa (107 ksi) and a tensile strength of 830 MPa (120 ksi) — stronger than 83% of steel grades. Strength varies by condition: see the 3 listed tempers.

Is A709 HPS100W-T2 easy to machine?

Not especially — machinability is rated fair (38/100, worse than 80% of steel grades). Machine as a ~250 HB Q&T plate: rigid setups, carbide inserts at 60–110 m/min, generous feed, plenty of coolant; drill and ream holes rather than punch in fracture-critical members.

Can A709 HPS100W-T2 be welded?

Yes — weldability is rated very good (72/100). Excellent weldability for its strength class — use AWS D1.5 low-hydrogen 100 ksi consumables, control heat input (typically 1.2–2.4 kJ/mm) and preheat/interpass per plate thickness to avoid HAZ softening and hydrogen cracking.

What surface finishes work on A709 HPS100W-T2?

Normally used uncoated so a stable weathering patina develops (detail for drainage and avoid chloride splash); where coated, blast to SSPC-SP10 and apply a zinc-rich/epoxy/urethane bridge system.

Can A709 HPS100W-T2 be formed, bent or molded?

Hot-rolled Q&T plate: cold-form only with large bend radii (≥3–4t transverse to rolling) or press-brake hot; avoid flame straightening above the tempering temperature.

What is the maximum service temperature of A709 HPS100W-T2?

A709 HPS100W-T2 is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between A709 HPS100W-QT and A709 HPS100W-T2?

QT is the default condition — standard supply condition for HPS 100W bridge girder flange and web plates up to 65 mm. T2: order with the T (non-fracture-critical) Charpy supplement when the member is redundant but low-temperature service applies. Yield strength is 740 MPa in QT versus 740 MPa in T2.

Sources

  1. ASTM A709/A709M — Standard Specification for Structural Steel for Bridges — ASTM International (2021)
  2. AASHTO M 270M/M 270 — Structural Steel for Bridges — AASHTO (2020)
  3. AWS D1.5/D1.5M Bridge Welding Code — AWS/AASHTO (2020)
  4. High Performance Steel Designers' Guide (HPS 70W / HPS 100W) — FHWA / AISI (2002)
  5. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  6. AASHTO LRFD Bridge Design Specifications (material constants) — AASHTO (2020)
  7. Mysteel / SMM — Mysteel (2026)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.