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Steel A709 HPS100W vs NM400

Steel · grade comparison

Steel A709 HPS100W and NM400 are both steel grades. NM400 is the stronger of the two: yield strength 1,050 MPa (152 ksi) against 740 MPa (107 ksi) for A709 HPS100W, about 42% more; tensile strength follows at 1,250 MPa (181 ksi) vs 830 MPa (120 ksi). In exchange, A709 HPS100W is the more ductile: elongation 20% versus 12% for NM400, and NM400 is harder (400 HB vs 255 HB). A709 HPS100W runs hotter in service (400°C vs 250°C continuous) and NM400 conducts electricity better (8 % IACS vs 6.6 % IACS). On the shop floor, A709 HPS100W machines more easily (fair vs poor), A709 HPS100W welds better (very good vs good), and A709 HPS100W sits in a lower cost tier (budget, $) than NM400 (standard, $$).

A709 HPS100WChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

NM400Choose it when strength drives the design.

A709 HPS100W vs NM400: properties

A709 HPS100WNM400

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

200 GPa29 Msi
210 GPa30.5 Msi

Shear Modulus

79 GPa11.5 Msi
80 GPa11.6 Msi

Bulk Modulus

160 GPa23.2 Msi
165 GPa23.9 Msi

Tensile Strength (Ultimate)

830 MPa120 ksi
1,250 MPa181 ksi

Yield Strength (0.2% offset)

740 MPa107 ksi
1,050 MPa152 ksi

Elongation at Break

20%
12%

Reduction in Area

58%
40%

Compressive Strength

740 MPa107 ksi
1,100 MPa160 ksi

Shear Strength

500 MPa72.5 ksi
750 MPa109 ksi

Fatigue Strength (Endurance Limit)

380 MPa55.1 ksi
550 MPa79.8 ksi

Fracture Toughness (K_IC)

200 MPa·√m182 ksi·√in
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

150 J111 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

255 HB
400 HB

Hardness, Rockwell C

24 HRC
42 HRC

Hardness, Vickers

268 HV
420 HV

Same in both: Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

38 W/m·K22 BTU/hr·ft·°F
40 W/m·K23.1 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
250°C482 °F

Min Service Temperature

-50°C-58 °F
-40°C-40 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

6.6 % IACS
8 % IACS

Electrical Resistivity

2.6×10⁻⁷ Ω·m10.2 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.58 V
-0.62 V

Corrosion Resistance

26 / 100
12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

38 / 100
25 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
25%

Weldability

72 / 100
55 / 100

Formability (cold)

32 / 100
30 / 100

Polishability

45 / 100
55 / 100

Brazeability / Solderability

—
30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

31 MJ/kg13,328 BTU/lb
30 MJ/kg12,898 BTU/lb

Typical Recycled Content

30%
20%

Same in both: Embodied Carbon (primary production) 2.3 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

106 kN·m/kg
159 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

1,369 kJ/m³
2,625 kJ/m³

Thermal Diffusivity

10.3 mm²/s
10.8 mm²/s

Thermal Shock Resistance Index

13
20

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleNM400A709 HPS100W

Manufacturing and finishing

CapabilityA709 HPS100WNM400
CNC machining—Yes
Sheet metal—Yes
Default condition—Q&T
Relative cost$ Budget$$ Standard
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

A709 HPS100W vs NM400 — frequently asked

Is NM400 stronger than A709 HPS100W?

Yes. NM400 has a typical yield strength of 1,050 MPa (152 ksi) against 740 MPa (107 ksi) for A709 HPS100W — about 42% more. Tensile strength is 1,250 MPa (181 ksi) vs 830 MPa (120 ksi).

Which is cheaper, A709 HPS100W or NM400?

A709 HPS100W is the lower-cost material: it sits in the budget tier ($) while NM400 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, A709 HPS100W or NM400?

A709 HPS100W. Its machinability rates fair (38/100) against poor (25/100) for NM400; for welding the order is A709 HPS100W first (very good, 72/100) then NM400 (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in A709 HPS100W and NM400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.