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Stainless Steel S44800 Annealed

Temper · default condition

UNS S44800

Standard stocked condition for all forming, welding and corrosion service; best ductility and toughness.

High cost $$$$

Values for the Annealed condition

Other S44800 tempers and conditions

S44800 is listed in 3 conditions; see the grade overview at S44800.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As-welded (autogenous GTAW, no post-weld anneal)
Reference condition for fabricated joints: strength is retained but HAZ grain coarsening lowers toughness.4706101517 HRC2.3 % IACS
AnnealedDefaultThis page
mill annealed, pickled (plate/sheet/strip)
Standard stocked condition for all forming, welding and corrosion service; best ductility and toughness.48062025210 HB—
Cold worked (as-rolled / temper rolled strip, not annealed)
Special order only — higher strength springy strip, at the cost of ductility and notch toughness.700800628 HRC2.2 % IACS

What is S44800 Annealed?

S44800 Annealed is S44800 in the Annealed temper — standard stocked condition for all forming, welding and corrosion service; best ductility and toughness. S44800 Annealed has a yield strength of 480 MPa (69.6 ksi) and a tensile strength of 620 MPa (89.9 ksi) — stronger than 75% of stainless steel grades. Elongation at break is 25% and the elastic modulus is 200 GPa (29 Msi). S44800 Annealed has a density of 7.67 g/cm³ (0.277 lb/in³), lighter than 95% of stainless steel grades. It melts at 1,420°C (2,588 °F).

Advantages

  • Good corrosion resistance — 88/100, better than 97% of stainless steel grades
  • High strength — 480 MPa (69.6 ksi), better than 75% of stainless steel grades

Limitations

  • Limited service temperature — 300°C (572 °F), worse than 90% of stainless steel grades

S44800 Annealed properties

Typical room-temperature values for S44800 Annealed; 11 are specific to this condition. Other listed values are S44800 reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

S44800 Annealed has a density of 7.67 g/cm³ (0.277 lb/in³), lighter than 95% of stainless steel grades. It melts at 1,420°C (2,588 °F).

Density7.67 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,490°C2,714 °F

Mechanical15

S44800 Annealed has a yield strength of 480 MPa (69.6 ksi) and a tensile strength of 620 MPa (89.9 ksi) — stronger than 75% of stainless steel grades. Elongation at break is 25% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus77 GPa11.2 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)620 MPa89.9 ksi
Yield Strength (0.2% offset)480 MPa69.6 ksi
Elongation at Break25%
Reduction in Area60%
Compressive Strength480 MPa69.6 ksi
Shear Strength380 MPa55.1 ksi
Fatigue Strength (Endurance Limit)290 MPa42.1 ksi
Charpy V-Notch Impact (RT)40 J29.5 ft·lbf
Hardness, Brinell210 HB
Hardness, Rockwell B96 HRB
Hardness, Vickers220 HV

Thermal6

S44800 Annealed is rated for continuous service to 300°C (572 °F). It conducts heat at 16 W/m·K (9.24 BTU/hr·ft·°F), better than 58% of stainless steel grades. Thermal expansion is 10.4 µm/m·K (5.78 µin/in·°F).

Thermal Conductivity16 W/m·K9.2 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)10.4 µm/m·K5.8 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)300°C572 °F
Min Service Temperature-40°C-40 °F

Electrical3

S44800 Annealed conducts electricity at 2.3 % IACS, better than 55% of stainless steel grades.

Electrical Conductivity2.3 % IACS
Electrical Resistivity7.6×10⁻⁷ Ω·m29.9 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is excellent (88/100), better than 97% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceExcellent88/100
Chemical Resistance SummaryOutstanding chloride pitting and crevice resistance (PREN ≈ 42, CPT above 60 °C in 6% FeCl3) and essentially immune to chloride stress-corrosion cracking; excellent in seawater, brackish water, brines, oxidizing chlorides, nitric and dilute sulfuric acid; attacked by hot concentrated hydrochloric and other strongly reducing acids, and by molten-salt/high-temperature sulfidizing service.

Sustainability4

Producing a kilogram of S44800 Annealed takes about 70 MJ of energy and emits 5.2 kg of CO₂ — more than 81% of stainless steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)70 MJ/kg30,095 BTU/lb
Embodied Carbon (primary production)5.2 kg CO₂/kg
Embodied Water100 L/kg12 gal/lb
Typical Recycled Content30%

Manufacturability7

S44800 Annealed's machinability is fair (35/100, better than 51% of stainless steel grades); weldability good (55/100); formability good (55/100).

MachinabilityFair35/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityGood55/100
Formability (cold)Good55/100
Brazeability / SolderabilityGood55/100
PolishabilityVery good70/100
Anodizing Responsen/a — stainless steel; use pickling/passivation or electropolishing instead

Common Calculations5

Specific Strength (UTS / density)calculated81 kN·m/kg
Specific Stiffness (E / density)calculated26.1 MN·m/kg
Modulus of Resiliencecalculated576 kJ/m³
Thermal Diffusivitycalculated4.5 mm²/s
Thermal Shock Resistance Indexcalculated5

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with S44800 Annealed

Is S44800 easy to machine?

Machines like a tough ferritic stainless (~40% of 1212): rigid setups, sharp positive-rake carbide, heavy feeds and flood coolant to avoid work-hardened glazing and built-up edge.

Can S44800 be welded?

Weld autogenously by GTAW/PAW with very high-purity argon (trailing and backing gas), low heat input and scrupulous cleanliness; carbon, nitrogen or oxygen pickup embrittles the weld — avoid austenitic fillers where matching corrosion resistance is required, and never preheat above ~150 °C.

Can S44800 be formed, bent or molded?

Cold forms well for a super-ferritic in thin gauge (roll forming, tube making, moderate draws); use generous bend radii, expect higher springback than 304 and warm form ~150–250 °C for severe bends in heavier sections.

What surface finishes work on S44800?

Pickle and passivate after hot work or welding to restore the Cr-Mo oxide film; electropolishing or mechanical polishing gives excellent seawater-service surfaces — no anodizing.

S44800 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CC+N ≤ 0.025%≤ 0.010.01
NC+N ≤ 0.025%≤ 0.020.01
Cr28 – 3029
Mo3.5 – 4.24
Niadded for toughness2 – 2.52.2
Mn≤ 0.30.2
Si≤ 0.20.15
P≤ 0.03—
S≤ 0.02—
Cu≤ 0.15—
Febalance—

S44800 Annealed — frequently asked

What is S44800 Annealed used for?

S44800 Annealed is typically used for seawater heat exchangers, chemical process equipment and high-chloride service piping. In short: purest super-ferritic grade; highest chloride resistance, ferritic; toughest 29Cr-4Mo variant.

What is the yield strength of S44800 Annealed?

S44800 Annealed has a typical yield strength of 480 MPa (69.6 ksi) and a tensile strength of 620 MPa (89.9 ksi) — stronger than 75% of stainless steel grades. Strength varies by condition: see the 3 listed tempers.

Is S44800 Annealed easy to machine?

Not especially — machinability is rated fair (35/100, better than 51% of stainless steel grades). Machines like a tough ferritic stainless (~40% of 1212): rigid setups, sharp positive-rake carbide, heavy feeds and flood coolant to avoid work-hardened glazing and built-up edge.

Can S44800 Annealed be welded?

Yes — weldability is rated good (55/100). Weld autogenously by GTAW/PAW with very high-purity argon (trailing and backing gas), low heat input and scrupulous cleanliness; carbon, nitrogen or oxygen pickup embrittles the weld — avoid austenitic fillers where matching corrosion resistance is required, and never preheat above ~150 °C.

What surface finishes work on S44800 Annealed?

Pickle and passivate after hot work or welding to restore the Cr-Mo oxide film; electropolishing or mechanical polishing gives excellent seawater-service surfaces — no anodizing.

Can S44800 Annealed be formed, bent or molded?

Cold forms well for a super-ferritic in thin gauge (roll forming, tube making, moderate draws); use generous bend radii, expect higher springback than 304 and warm form ~150–250 °C for severe bends in heavier sections.

What is the maximum service temperature of S44800 Annealed?

S44800 Annealed is rated for continuous use to about 300°C (572 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ASTM A240/A240M — Chromium and Chromium-Nickel Stainless Steel Plate, Sheet and Strip — ASTM International (2023)
  2. ASTM A268/A268M — Seamless and Welded Ferritic and Martensitic Stainless Steel Tubing — ASTM International (2022)
  3. AL 29-4-2 Alloy (UNS S44800) Technical Data Sheet — ATI / Allegheny Ludlum (2014)
  4. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels, and High-Performance Alloys (superferritic stainless steels) — ASM International (1990)
  5. Outokumpu Corrosion Handbook / Stainless Steel Handbook — Outokumpu (2020)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.