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Stainless Steel S44635 Cold Worked

Supply condition

UNS S44635

Choose when higher strength and tighter dimensional tolerance are needed and severe crevice-corrosion service is not the driver.

High cost $$$$

Values for the Cold Worked condition

Other S44635 tempers and conditions

S44635 is listed in 3 conditions; see the grade overview at S44635.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
autogenous or filler weld without post-weld anneal
Field/fabrication condition; expect reduced HAZ toughness and slightly lower pitting resistance unless interstitials are strictly controlled.4906602018 HRC2.2 % IACS
AnnealedDefault
solution annealed and quenched (plate/sheet/bar)
Standard supply condition for plate, sheet and bar; best corrosion resistance and toughness.5006802716 HRC2.2 % IACS
Cold WorkedThis page
cold drawn / cold rolled, not re-annealed
Choose when higher strength and tighter dimensional tolerance are needed and severe crevice-corrosion service is not the driver.6507901524 HRC2.2 % IACS

What is S44635 Cold Worked?

S44635 Cold Worked is S44635 supplied in the Cold Worked condition — choose when higher strength and tighter dimensional tolerance are needed and severe crevice-corrosion service is not the driver. S44635 Cold Worked has a yield strength of 650 MPa (94.3 ksi) and a tensile strength of 790 MPa (115 ksi) — stronger than 90% of stainless steel grades. Elongation at break is 15% and the elastic modulus is 205 GPa (29.7 Msi). S44635 Cold Worked has a density of 7.7 g/cm³ (0.278 lb/in³), lighter than 83% of stainless steel grades. It melts at 1,420°C (2,588 °F). Annealed is the default condition FabDigit quotes; Cold Worked is available on request or by drawing note.

Advantages

  • High strength — 650 MPa (94.3 ksi), better than 90% of stainless steel grades
  • Easy to machine — 46/100, better than 87% of stainless steel grades
  • Good corrosion resistance — 78/100, better than 84% of stainless steel grades

Limitations

  • Low fracture toughness — 55 MPa·√m (50.1 ksi·√in), worse than 91% of stainless steel grades
  • Limited service temperature — 300°C (572 °F), worse than 90% of stainless steel grades
  • Limited ductility — 15%, worse than 89% of stainless steel grades
  • Difficult to weld — 50/100, worse than 77% of stainless steel grades

S44635 Cold Worked properties

Typical room-temperature values for S44635 Cold Worked; 23 are specific to this condition. Other listed values are S44635 reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

S44635 Cold Worked has a density of 7.7 g/cm³ (0.278 lb/in³), lighter than 83% of stainless steel grades. It melts at 1,420°C (2,588 °F).

Density7.7 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,470°C2,678 °F

Mechanical17

S44635 Cold Worked has a yield strength of 650 MPa (94.3 ksi) and a tensile strength of 790 MPa (115 ksi) — stronger than 90% of stainless steel grades. Elongation at break is 15% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus79 GPa11.5 Msi
Bulk Modulus165 GPa23.9 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)790 MPa115 ksi
Yield Strength (0.2% offset)650 MPa94.3 ksi
Elongation at Break15%
Reduction in Area42%
Compressive Strength650 MPa94.3 ksi
Shear Strength490 MPa71.1 ksi
Fatigue Strength (Endurance Limit)360 MPa52.2 ksi
Fracture Toughness (K_IC)55 MPa·√m50.1 ksi·√in
Charpy V-Notch Impact (RT)60 J44.3 ft·lbf
Hardness, Brinell250 HB
Hardness, Rockwell B100 HRB
Hardness, Rockwell C24 HRC
Hardness, Vickers265 HV

Thermal5

S44635 Cold Worked is rated for continuous service to 300°C (572 °F). It conducts heat at 15 W/m·K (8.67 BTU/hr·ft·°F), worse than 59% of stainless steel grades. Thermal expansion is 10.4 µm/m·K (5.78 µin/in·°F).

Thermal Conductivity15 W/m·K8.7 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)10.4 µm/m·K5.8 µin/in·°F
Max Service Temperature (continuous)300°C572 °F
Min Service Temperature-40°C-40 °F

Electrical3

S44635 Cold Worked conducts electricity at 2.2 % IACS, worse than 61% of stainless steel grades.

Electrical Conductivity2.2 % IACS
Electrical Resistivity8×10⁻⁷ Ω·m31.5 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is very good (78/100), better than 84% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.12 V
Corrosion ResistanceVery good78/100
Chemical Resistance SummaryExcellent in chloride-bearing waters, seawater and organic acids; very high resistance to chloride SCC (ferritic); attacked by hot reducing acids (HCl, dilute H2SO4) and by strong oxidizing halide media above the critical crevice temperature.

Sustainability4

Producing a kilogram of S44635 Cold Worked takes about 62 MJ of energy and emits 5.4 kg of CO₂ — more than 75% of stainless steel grades. Typical recycled content is 55%.

Embodied Energy (primary production)62 MJ/kg26,655 BTU/lb
Embodied Carbon (primary production)5.4 kg CO₂/kg
Embodied Water200 L/kg24 gal/lb
Typical Recycled Content55%

Manufacturability6

S44635 Cold Worked's machinability is fair (46/100, better than 87% of stainless steel grades); weldability fair (50/100); formability fair (35/100).

MachinabilityFair46/100
Machinability Rating (AISI 1212 = 100 %)50%
WeldabilityFair50/100
Formability (cold)Fair35/100
Brazeability / SolderabilityGood55/100
PolishabilityVery good70/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with S44635 Cold Worked

Is S44635 easy to machine?

Machines similar to 26-1 ferritics — rigid setup, sharp positive-rake carbide, moderate speed and heavy positive feed to avoid work-hardened glazing; better chip control than 316L.

Can S44635 be welded?

Weldable by GTAW/PAW with very low heat input, high-purity argon (with He) shielding and full back-purge; use matched or Ni-base filler and keep interstitial pickup minimal, no preheat, no PWHT above 300 °C.

Can S44635 be formed, bent or molded?

Cold formable in thin gauge with generous bend radii (≥2t) and springback allowance; hot work 900–1100 °C followed by anneal at ~1000–1050 °C with rapid cooling.

What surface finishes work on S44635?

Pickle and passivate in HNO3-HF after welding to restore the chromium oxide film; polishes to a bright finish and does not anodize (n/a for stainless).

S44635 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CC+N ≤ 0.045≤ 0.030.02
NC+N ≤ 0.045≤ 0.040.02
Mn≤ 10.4
Si≤ 0.750.4
P≤ 0.040.02
S≤ 0.030
Cr24.5 – 2625
Ni3.5 – 4.54
Mo3.5 – 4.54
Ti+Nbmin 0.20 + 4(C+N); stabilizers0.2 – 0.80.4
Febalance—

S44635 Cold Worked — frequently asked

What is S44635 Cold Worked used for?

S44635 Cold Worked is typically used for seawater heat exchangers, desalination equipment and offshore piping. In short: nickel-toughened super-ferritic; 500 MPa yield ferritic; seawater crevice resistance.

What is the yield strength of S44635 Cold Worked?

S44635 Cold Worked has a typical yield strength of 650 MPa (94.3 ksi) and a tensile strength of 790 MPa (115 ksi) — stronger than 90% of stainless steel grades. Strength varies by condition: see the 3 listed tempers.

Is S44635 Cold Worked easy to machine?

Reasonably — machinability is rated fair (46/100, better than 87% of stainless steel grades). Machines similar to 26-1 ferritics — rigid setup, sharp positive-rake carbide, moderate speed and heavy positive feed to avoid work-hardened glazing; better chip control than 316L.

Can S44635 Cold Worked be welded?

With care — weldability is rated fair (50/100). Weldable by GTAW/PAW with very low heat input, high-purity argon (with He) shielding and full back-purge; use matched or Ni-base filler and keep interstitial pickup minimal, no preheat, no PWHT above 300 °C.

What surface finishes work on S44635 Cold Worked?

Pickle and passivate in HNO3-HF after welding to restore the chromium oxide film; polishes to a bright finish and does not anodize (n/a for stainless).

Can S44635 Cold Worked be formed, bent or molded?

Cold formable in thin gauge with generous bend radii (≥2t) and springback allowance; hot work 900–1100 °C followed by anneal at ~1000–1050 °C with rapid cooling.

What is the maximum service temperature of S44635 Cold Worked?

S44635 Cold Worked is rated for continuous use to about 300°C (572 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ASTM A240/A240M — Chromium and Chromium-Nickel Stainless Steel Plate, Sheet and Strip — ASTM International (2023)
  2. ASTM A268/A268M — Seamless and Welded Ferritic and Martensitic Stainless Steel Tubing — ASTM International (2022)
  3. UNS S44635 alloy designation (SAE/ASTM DS-56 Metals & Alloys in the Unified Numbering System) — SAE International / ASTM (2017)
  4. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels, and High-Performance Alloys (superferritic stainless steels) — ASM International (1990)
  5. MONIT 25-4-4 superferritic stainless steel datasheet — Nyby / Outokumpu lineage (2010)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.