Stainless Steel 405 vs S44635
Stainless Steel · grade comparison
Stainless Steel 405 and S44635 are both stainless steel grades. S44635 is the stronger of the two: yield strength 500 MPa (72.5 ksi) against 280 MPa (40.6 ksi) for 405, about 79% more; tensile strength follows at 680 MPa (98.6 ksi) vs 480 MPa (69.6 ksi). S44635 is harder — 210 HB against 155 HB for 405 — which matters for wear surfaces and threads. 405 runs hotter in service (705°C vs 300°C continuous) and 405 conducts heat better (27 W/m·K vs 15 W/m·K). On the shop floor, 405 machines more easily (good vs fair), 405 welds better (very good vs good), and 405 sits in a lower cost tier (premium, $$$) than S44635 (high, $$$$).
405Choose it when the part sees heat, or when the part is machined in volume.
S44635Choose it when strength drives the design, or when surface hardness matters.
405 vs S44635: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all stainless steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all stainless steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Compressive Strength
Fracture Toughness (K_IC)
Hardness, Rockwell C
Hardness, Vickers
Same in both: Reduction in Area 60%
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Min Service Temperature
Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Polishability
Same in both: Brazeability / Solderability 55 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 405 | S44635 |
|---|---|---|
| CNC machining | Yes | — |
| Sheet metal | Yes | — |
| Default condition | Annealed | — |
| Relative cost | $$$ Premium | $$$$ High |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 1.6 µm | — |
| AlCrN | Yes | — |
| AlTiN | Yes | — |
| Black Oxide | Yes | — |
| CVD Al2O3 | Yes | — |
| CVD TiCN | Yes | — |
| CVD TiN | Yes | — |
| Cerakote | Yes | — |
| Chrome Plating | Yes | — |
| CrN | Yes | — |
| DLC | Yes | — |
| Electropolishing | Yes | — |
| HVOF Coating | Yes | — |
| MoS2 | Yes | — |
| Multilayer CVD | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
| Passivation (Stainless Steel) | Yes | — |
They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.
405 vs S44635 — frequently asked
Is S44635 stronger than 405?
Yes. S44635 has a typical yield strength of 500 MPa (72.5 ksi) against 280 MPa (40.6 ksi) for 405 — about 79% more. Tensile strength is 680 MPa (98.6 ksi) vs 480 MPa (69.6 ksi).
Which is cheaper, 405 or S44635?
405 is the lower-cost material: it sits in the premium tier ($$$) while S44635 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 405 or S44635?
405. Its machinability rates good (55/100) against fair (42/100) for S44635; for welding the order is 405 first (very good, 70/100) then S44635 (good, 55/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 405 and S44635 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.