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Stainless Steel S40920 Annealed

Temper · default condition

UNS S40920

Pick the standard soft annealed delivery state for stamping, deep drawing, tube welding and exhaust forming, where 32% elongation offsets the modest 250 MPa yield.

Budget cost $

Values for the Annealed condition

Other S40920 tempers and conditions

S40920 is listed in 2 conditions; see the grade overview at S40920.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
AnnealedDefaultThis page
2B/2D/1D
Pick the standard soft annealed delivery state for stamping, deep drawing, tube welding and exhaust forming, where 32% elongation offsets the modest 250 MPa yield.25044032140 HB2.9 % IACS
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Use the cold rolled or cold drawn work-hardened state for clamps and flange blanks needing 450 MPa yield with no further large deformation; elongation drops to 12%.4505501213 HRC2.9 % IACS

What is S40920 Annealed?

S40920 Annealed is S40920 in the Annealed temper — pick the standard soft annealed delivery state for stamping, deep drawing, tube welding and exhaust forming, where 32% elongation offsets the modest 250 MPa yield. S40920 Annealed has a yield strength of 250 MPa (36.3 ksi) and a tensile strength of 440 MPa (63.8 ksi) — weaker than 91% of stainless steel grades. Elongation at break is 32% and the elastic modulus is 200 GPa (29 Msi). S40920 Annealed has a density of 7.75 g/cm³ (0.28 lb/in³), lighter than 65% of stainless steel grades. It melts at 1,450°C (2,642 °F).

Advantages

  • Low embodied carbon — 2.9 kg CO₂/kg, better than 98% of stainless steel grades
  • Easy to machine — 55/100, better than 94% of stainless steel grades
  • Forms and bends easily — 78/100, better than 90% of stainless steel grades
  • Conducts heat well — 24.9 W/m·K (14.4 BTU/hr·ft·°F), better than 87% of stainless steel grades
  • High electrical conductivity — 2.9 % IACS, better than 87% of stainless steel grades

Limitations

  • Low strength — 250 MPa (36.3 ksi), worse than 91% of stainless steel grades
  • Hard to polish — 55/100, worse than 89% of stainless steel grades
  • Needs corrosion protection — 45/100, worse than 85% of stainless steel grades
  • Low fracture toughness — 80 MPa·√m (72.8 ksi·√in), worse than 79% of stainless steel grades

S40920 Annealed properties

Typical room-temperature values for S40920 Annealed; 22 are specific to this condition. Other listed values are S40920 reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

S40920 Annealed has a density of 7.75 g/cm³ (0.28 lb/in³), lighter than 65% of stainless steel grades. It melts at 1,450°C (2,642 °F).

Density7.75 g/cm³0.28 lb/in³
Melting Point (Solidus)1,450°C2,642 °F
Liquidus Temperature1,510°C2,750 °F

Mechanical16

S40920 Annealed has a yield strength of 250 MPa (36.3 ksi) and a tensile strength of 440 MPa (63.8 ksi) — weaker than 91% of stainless steel grades. Elongation at break is 32% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus77 GPa11.2 Msi
Bulk Modulus140 GPa20.3 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)440 MPa63.8 ksi
Yield Strength (0.2% offset)250 MPa36.3 ksi
Elongation at Break32%
Reduction in Area65%
Compressive Strength255 MPa37 ksi
Shear Strength300 MPa43.5 ksi
Fatigue Strength (Endurance Limit)240 MPa34.8 ksi
Fracture Toughness (K_IC)80 MPa·√m72.8 ksi·√in
Charpy V-Notch Impact (RT)45 J33.2 ft·lbf
Hardness, Brinell140 HB
Hardness, Rockwell B76 HRB
Hardness, Vickers150 HV

Thermal6

S40920 Annealed is rated for continuous service to 675°C (1,247 °F). It conducts heat at 24.9 W/m·K (14.4 BTU/hr·ft·°F), better than 87% of stainless steel grades. Thermal expansion is 11.7 µm/m·K (6.5 µin/in·°F).

Thermal Conductivity24.9 W/m·K14.4 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.7 µm/m·K6.5 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)675°C1,247 °F
Min Service Temperature-20°C-4 °F

Electrical3

S40920 Annealed conducts electricity at 2.9 % IACS, better than 87% of stainless steel grades.

Electrical Conductivity2.9 % IACS
Electrical Resistivity6×10⁻⁷ Ω·m23.6 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is fair (45/100), worse than 85% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceFair45/100
Chemical Resistance Summary—

Sustainability4

Producing a kilogram of S40920 Annealed takes about 40 MJ of energy and emits 2.9 kg of CO₂ — less than 97% of stainless steel grades. Typical recycled content is 65%.

Embodied Energy (primary production)40 MJ/kg17,197 BTU/lb
Embodied Carbon (primary production)2.9 kg CO₂/kg
Embodied Water90 L/kg10.8 gal/lb
Typical Recycled Content65%

Manufacturability7

S40920 Annealed's machinability is good (55/100, better than 94% of stainless steel grades); weldability very good (80/100); formability very good (78/100).

MachinabilityGood55/100
Machinability Rating (AISI 1212 = 100 %)60%
WeldabilityVery good80/100
Formability (cold)Very good78/100
Brazeability / SolderabilityGood60/100
PolishabilityGood55/100
Anodizing Response—

Common Calculations5

Specific Strength (UTS / density)calculated57 kN·m/kg
Specific Stiffness (E / density)calculated25.8 MN·m/kg
Modulus of Resiliencecalculated156 kJ/m³
Thermal Diffusivitycalculated7 mm²/s
Thermal Shock Resistance Indexcalculated5

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with S40920 Annealed

Is S40920 easy to machine?

Cuts more freely than austenitic stainless but is still gummy: use sharp positive-rake tooling, a large depth of cut with light feed and ample coolant, and plan for deburring.

Can S40920 be welded?

Titanium stabilization allows TIG, MIG, laser and resistance welding with no post-weld anneal. Control heat input to limit HAZ grain growth; suitable fillers are 409Nb or 430Ti, or 308L for dissimilar joints.

Can S40920 be formed, bent or molded?

Deep drawing, flanging and tube bending are good in the annealed condition and springback is lower than for austenitic grades; avoid excessive local thinning and keep bend radii ≥1t.

What surface finishes work on S40920?

Usually pickled and passivated, blasted, or used bare on exhaust parts. Aluminizing or high-temperature paint improves oxidation resistance; the alloy cannot be anodized.

S40920 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cextra-low carbon≤ 0.030.02
N≤ 0.030.02
Cr10.5 – 11.711.2
Ni≤ 0.50.2
Mn≤ 10.4
Si≤ 10.5
TiTi ≥ 8×(C+N)+0.08, stabilizing0.2 – 0.750.3
P≤ 0.040.03
S≤ 0.020
Febalance—

S40920 Annealed — frequently asked

What is S40920 Annealed used for?

S40920 Annealed is typically used for automotive exhaust systems, mufflers and heat shields. In short: most formable 409 variant; ti-stabilized exhaust grade; low springback versus austenitic.

What is the yield strength of S40920 Annealed?

S40920 Annealed has a typical yield strength of 250 MPa (36.3 ksi) and a tensile strength of 440 MPa (63.8 ksi) — weaker than 91% of stainless steel grades. Strength varies by condition: see the 2 listed tempers.

Is S40920 Annealed easy to machine?

Reasonably — machinability is rated good (55/100, better than 94% of stainless steel grades). Cuts more freely than austenitic stainless but is still gummy: use sharp positive-rake tooling, a large depth of cut with light feed and ample coolant, and plan for deburring.

Can S40920 Annealed be welded?

Yes — weldability is rated very good (80/100). Titanium stabilization allows TIG, MIG, laser and resistance welding with no post-weld anneal. Control heat input to limit HAZ grain growth; suitable fillers are 409Nb or 430Ti, or 308L for dissimilar joints.

What surface finishes work on S40920 Annealed?

Usually pickled and passivated, blasted, or used bare on exhaust parts. Aluminizing or high-temperature paint improves oxidation resistance; the alloy cannot be anodized.

Can S40920 Annealed be formed, bent or molded?

Deep drawing, flanging and tube bending are good in the annealed condition and springback is lower than for austenitic grades; avoid excessive local thinning and keep bend radii ≥1t.

What is the maximum service temperature of S40920 Annealed?

S40920 Annealed is rated for continuous use to about 675°C (1,247 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ASTM A240/A240M — Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip — ASTM International (2023)
  2. ASTM A268/A268M — Seamless and Welded Ferritic Stainless Steel Tubing — ASTM International (2022)
  3. ASM Specialty Handbook: Stainless Steels — ASM International (1994)
  4. Type 409 / 409 Ti ferritic stainless product data — AK Steel / Outokumpu (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.