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Steel ZG35CrMnSi QT-45HRC

Hardness band

QT-45HRC = q&T 42–48 HRC

Maximum-hardness wear condition for liners, jaws and shovel teeth; low toughness, avoid high-impact or notched service.

Standard cost $$

Values for the QT-45HRC condition

Other ZG35CrMnSi tempers and conditions

ZG35CrMnSi is listed in 8 conditions; see the grade overview at ZG35CrMnSi.

Compare all 8 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed
Softest condition — pick it for rough machining of large castings before final quench and temper.34061019180 HB—
As fabricated
Cheapest condition for non-critical or later-heat-treated castings; coarse dendritic structure and high residual stress.390660819 HRC7.5 % IACS
Stress relieved
Used after weld repair or heavy rough machining to remove residual stress without changing strength much.4006801215 HRC7.5 % IACS
N+TDefault
Normalized and tempered
Standard supply condition to GB/T 14408 — balanced strength, ductility and toughness for general structural castings.4607601520 HRC—
Normalized
Grain refinement and homogenization of the as-cast structure; usually followed by tempering.5008001322 HRC7.4 % IACS
Q&T 240–280 HB
General quenched-and-tempered condition when higher yield strength with retained toughness is needed in medium sections.7009001226 HRC—
Q&T 300–340 HB
Higher-strength wear condition for crusher, excavator and mining castings where impact loads are moderate.8501,050934 HRC—
QT-45HRCThis page
Q&T 42–48 HRC
Maximum-hardness wear condition for liners, jaws and shovel teeth; low toughness, avoid high-impact or notched service.1,2501,500545 HRC—

What is ZG35CrMnSi QT-45HRC?

ZG35CrMnSi QT-45HRC is ZG35CrMnSi heat treated to QT-45HRC — maximum-hardness wear condition for liners, jaws and shovel teeth; low toughness, avoid high-impact or notched service. ZG35CrMnSi QT-45HRC has a yield strength of 1,250 MPa (181 ksi) and a tensile strength of 1,500 MPa (218 ksi) — stronger than 95% of steel grades. Elongation at break is 5% and the elastic modulus is 205 GPa (29.7 Msi). ZG35CrMnSi QT-45HRC has a density of 7.82 g/cm³ (0.283 lb/in³), lighter than 82% of steel grades. It melts at 1,420°C (2,588 °F). N+T is the default condition FabDigit quotes; QT-45HRC is available on request or by drawing note.

Advantages

  • High strength — 1,250 MPa (181 ksi), better than 95% of steel grades

Limitations

  • Limited ductility — 5%, worse than 98% of steel grades
  • Difficult to machine — 15/100, worse than 98% of steel grades
  • Limited service temperature — 200°C (392 °F), worse than 93% of steel grades
  • Low fracture toughness — 40 MPa·√m (36.4 ksi·√in), worse than 92% of steel grades
  • Limited formability — 15/100, worse than 87% of steel grades

ZG35CrMnSi QT-45HRC properties

Typical room-temperature values for ZG35CrMnSi QT-45HRC; 12 are specific to this condition. Other listed values are ZG35CrMnSi reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

ZG35CrMnSi QT-45HRC has a density of 7.82 g/cm³ (0.283 lb/in³), lighter than 82% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.82 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,490°C2,714 °F

Mechanical17

ZG35CrMnSi QT-45HRC has a yield strength of 1,250 MPa (181 ksi) and a tensile strength of 1,500 MPa (218 ksi) — stronger than 95% of steel grades. Elongation at break is 5% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,500 MPa218 ksi
Yield Strength (0.2% offset)1,250 MPa181 ksi
Elongation at Break5%
Reduction in Area33%
Compressive Strength470 MPa68.2 ksi
Shear Strength460 MPa66.7 ksi
Fatigue Strength (Endurance Limit)550 MPa79.8 ksi
Fracture Toughness (K_IC)40 MPa·√m36.4 ksi·√in
Charpy V-Notch Impact (RT)12 J8.9 ft·lbf
Hardness, Brinell425 HB
Hardness, Rockwell B96 HRB
Hardness, Rockwell C45 HRC
Hardness, Vickers446 HV

Thermal6

ZG35CrMnSi QT-45HRC is rated for continuous service to 200°C (392 °F). It conducts heat at 40 W/m·K (23.1 BTU/hr·ft·°F), worse than 64% of steel grades. Thermal expansion is 12.3 µm/m·K (6.83 µin/in·°F).

Thermal Conductivity40 W/m·K23.1 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.3 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-20°C-4 °F

Electrical3

ZG35CrMnSi QT-45HRC conducts electricity at 7.5 % IACS, worse than 67% of steel grades.

Electrical Conductivity7.5 % IACS
Electrical Resistivity2.3×10⁻⁷ Ω·m9.06 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.62 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryRusts freely in moist air and water; no resistance to acids or chlorides — requires paint, zinc-rich primer or thermal spray in service.

Sustainability4

Producing a kilogram of ZG35CrMnSi QT-45HRC takes about 26 MJ of energy and emits 2.1 kg of CO₂ — less than 64% of steel grades. Typical recycled content is 85%.

Embodied Energy (primary production)26 MJ/kg11,178 BTU/lb
Embodied Carbon (primary production)2.1 kg CO₂/kg
Embodied Water55 L/kg6.6 gal/lb
Typical Recycled Content85%

Manufacturability7

ZG35CrMnSi QT-45HRC's machinability is poor (15/100, worse than 98% of steel grades); weldability fair (35/100); formability poor (15/100).

MachinabilityPoor15/100
Machinability Rating (AISI 1212 = 100 %)18%
WeldabilityFair35/100
Formability (cold)Poor15/100
CastabilityGood65/100
Brazeability / SolderabilityFair45/100
PolishabilityFair50/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ZG35CrMnSi QT-45HRC

Is ZG35CrMnSi easy to machine?

Machine in the annealed or N+T state with rigid setups and carbide tooling; expect abrasive scale and sand inclusions on unmachined cast surfaces, so take a heavy first cut.

Can ZG35CrMnSi be welded?

Weldable only with care — CE ≈ 0.7–0.8, so preheat 200–300 °C, use low-hydrogen electrodes and stress-relieve or re-temper at 600–650 °C after welding.

Can ZG35CrMnSi be formed, bent or molded?

Sand or shell cast with generous risering and controlled cooling; the Si–Mn content raises hot-tearing risk at section changes, so fillet all junctions and use chills on heavy bosses.

What surface finishes work on ZG35CrMnSi?

Shot blast then prime — the steel rusts quickly; zinc-rich primer, painting, hard chrome or thermal-spray overlays are used, and flame or induction hardening can be applied to wear faces.

ZG35CrMnSi chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.3 – 0.40.35
Si0.5 – 0.750.62
Mn0.9 – 1.21.05
Cr0.5 – 0.80.65
Niresidual≤ 0.3—
Curesidual≤ 0.3—
Moresidual≤ 0.15—
Pimpurity max≤ 0.04—
Simpurity max≤ 0.04—
Febalance—

ZG35CrMnSi QT-45HRC — frequently asked

What is ZG35CrMnSi QT-45HRC used for?

ZG35CrMnSi QT-45HRC is typically used for mining equipment castings, excavator parts and wear-resistant heavy machinery components. In short: high-strength wear casting; hardenable to 45 HRC; weld with strict preheat.

What is the yield strength of ZG35CrMnSi QT-45HRC?

ZG35CrMnSi QT-45HRC has a typical yield strength of 1,250 MPa (181 ksi) and a tensile strength of 1,500 MPa (218 ksi) — stronger than 95% of steel grades. Strength varies by condition: see the 8 listed tempers.

Is ZG35CrMnSi QT-45HRC easy to machine?

Not especially — machinability is rated poor (15/100, worse than 98% of steel grades). Machine in the annealed or N+T state with rigid setups and carbide tooling; expect abrasive scale and sand inclusions on unmachined cast surfaces, so take a heavy first cut.

Can ZG35CrMnSi QT-45HRC be welded?

With care — weldability is rated fair (35/100). Weldable only with care — CE ≈ 0.7–0.8, so preheat 200–300 °C, use low-hydrogen electrodes and stress-relieve or re-temper at 600–650 °C after welding.

What surface finishes work on ZG35CrMnSi QT-45HRC?

Shot blast then prime — the steel rusts quickly; zinc-rich primer, painting, hard chrome or thermal-spray overlays are used, and flame or induction hardening can be applied to wear faces.

Can ZG35CrMnSi QT-45HRC be formed, bent or molded?

Sand or shell cast with generous risering and controlled cooling; the Si–Mn content raises hot-tearing risk at section changes, so fillet all junctions and use chills on heavy bosses.

What is the maximum service temperature of ZG35CrMnSi QT-45HRC?

ZG35CrMnSi QT-45HRC is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ZG35CrMnSi N+T and ZG35CrMnSi-A?

N+T is the default condition — standard supply condition to GB/T 14408 — balanced strength, ductility and toughness for general structural castings. A: softest condition — pick it for rough machining of large castings before final quench and temper. Yield strength is 460 MPa in N+T versus 340 MPa in A.

Sources

  1. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys (cast low-alloy steels) — ASM International (1990)
  2. ASTM A148/A148M — Steel Castings, High Strength, for Structural Purposes — ASTM (2020)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.