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Nickel Alloy 925 API-140

Heat-treated state

UNS N09925

API-140 = aPI 6ACRA 140 ksi

High-strength class for smaller cross-sections and fasteners; check NACE hardness/environment limits before sour service.

High cost $$$$

Values for the API-140 condition

Other 925 tempers and conditions

925 is listed in 7 conditions; see the grade overview at 925.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed (≈1010–1040 °C, rapid cool), not aged
Softest condition, supplied for further forming, deep drawing, or customer-performed aging.38076045185 HB—
Cold drawn
Cold-drawn bar, tube or wire supplied for tight tolerance and moderate strength before customer aging.6909002524 HRC1.5 % IACS
API 6ACRA 110 ksi
Sour-service wellhead/valve grade where NACE hardness limits and impact toughness dominate over peak strength.8101,1002432 HRC1.5 % IACS
STADefault
Solution treated and aged
Standard delivery condition for oilfield bar, forgings and fasteners needing ≥760 MPa yield with sour-service hardness control.8301,2102533 HRC—
API 6ACRA 120 ksi
Most common oilfield strength class for 925 bar/forgings in hangers, mandrels and stems.8801,1702234 HRC1.5 % IACS
API-140This page
API 6ACRA 140 ksi
High-strength class for smaller cross-sections and fasteners; check NACE hardness/environment limits before sour service.1,0101,2401937 HRC1.5 % IACS
Cold worked then aged
Highest-strength condition for spring wire and studs; verify hardness stays within NACE limits for sour environments.1,0501,3301540 HRC1.5 % IACS

What is 925 API-140?

925 API-140 is 925 heat treated to API-140 — high-strength class for smaller cross-sections and fasteners; check NACE hardness/environment limits before sour service. 925 API-140 has a yield strength of 1,010 MPa (146 ksi) and a tensile strength of 1,240 MPa (180 ksi) — stronger than 96% of nickel alloy grades. Elongation at break is 19% and the elastic modulus is 200 GPa (29 Msi). 925 API-140 has a density of 8.08 g/cm³ (0.292 lb/in³), lighter than 81% of nickel alloy grades. It melts at 1,315°C (2,399 °F). STA is the default condition FabDigit quotes; API-140 is available on request or by drawing note.

Advantages

  • High strength — 1,010 MPa (146 ksi), better than 96% of nickel alloy grades
  • Tough — resists crack growth — 120 MPa·√m (109.2 ksi·√in), better than 75% of nickel alloy grades

Limitations

  • Limited service temperature — 260°C (500 °F), worse than 99% of nickel alloy grades
  • Limited formability — 16/100, worse than 79% of nickel alloy grades
  • Limited ductility — 19%, worse than 76% of nickel alloy grades

925 API-140 properties

Typical room-temperature values for 925 API-140; 22 are specific to this condition. Other listed values are 925 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

925 API-140 has a density of 8.08 g/cm³ (0.292 lb/in³), lighter than 81% of nickel alloy grades. It melts at 1,315°C (2,399 °F).

Density8.08 g/cm³0.29 lb/in³
Melting Point (Solidus)1,315°C2,399 °F
Liquidus Temperature1,370°C2,498 °F

Mechanical15

925 API-140 has a yield strength of 1,010 MPa (146 ksi) and a tensile strength of 1,240 MPa (180 ksi) — stronger than 96% of nickel alloy grades. Elongation at break is 19% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus77 GPa11.2 Msi
Bulk Modulus167 GPa24.2 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)1,240 MPa180 ksi
Yield Strength (0.2% offset)1,010 MPa146 ksi
Elongation at Break19%
Reduction in Area38%
Shear Strength745 MPa108 ksi
Fatigue Strength (Endurance Limit)510 MPa74 ksi
Fracture Toughness (K_IC)120 MPa·√m109 ksi·√in
Charpy V-Notch Impact (RT)55 J40.6 ft·lbf
Hardness, Brinell350 HB
Hardness, Rockwell C37 HRC
Hardness, Vickers372 HV

Thermal6

925 API-140 is rated for continuous service to 260°C (500 °F). It conducts heat at 11.1 W/m·K (6.41 BTU/hr·ft·°F), worse than 54% of nickel alloy grades. Thermal expansion is 13 µm/m·K (7.22 µin/in·°F).

Thermal Conductivity11.1 W/m·K6.4 BTU/hr·ft·°F
Specific Heat Capacity435 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)13 µm/m·K7.2 µin/in·°F
Latent Heat of Fusion290 J/g125 BTU/lb
Max Service Temperature (continuous)260°C500 °F
Min Service Temperature-100°C-148 °F

Electrical3

925 API-140 conducts electricity at 1.5 % IACS, better than 59% of nickel alloy grades.

Electrical Conductivity1.5 % IACS
Electrical Resistivity1.16×10⁻⁶ Ω·m45.7 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (82/100), better than 67% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceVery good82/100
Chemical Resistance SummaryExcellent in sour (H₂S/CO₂/Cl⁻) oilfield brines, sulfuric and phosphoric acid, and against chloride SCC; Mo+Cr give good pitting/crevice resistance (PREN ≈ 32); attacked by hot oxidizing halide acids (HF, aqua regia) and weaker than 625/C-276 in hot concentrated HCl.

Sustainability4

Producing a kilogram of 925 API-140 takes about 150 MJ of energy and emits 12.5 kg of CO₂ — less than 68% of nickel alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)150 MJ/kg64,488 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content35%

Manufacturability6

925 API-140's machinability is poor (16/100, worse than 71% of nickel alloy grades); weldability fair (48/100); formability poor (16/100).

MachinabilityPoor16/100
Machinability Rating (AISI 1212 = 100 %)10%
WeldabilityFair48/100
Formability (cold)Poor16/100
Brazeability / SolderabilityFair45/100
PolishabilityVery good75/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 925 API-140

Is 925 easy to machine?

Machine preferably in the aged condition with rigid setups, positive-rake carbide, heavy depth of cut, low surface speed (20–35 m/min) and flood coolant to avoid work hardening and glazing.

Can 925 be welded?

GTAW/GMAW with ERNiFeCr-1 (alloy 725/625-type) filler, low heat input, no preheat; re-solution + re-age after welding to restore strength and avoid strain-age cracking in the HAZ.

Can 925 be formed, bent or molded?

Cold form only in the solution-annealed condition (high work-hardening rate, high forming loads); hot work 1010–1180 °C and finish above 950 °C, then solution treat before aging.

What surface finishes work on 925?

Passivation or pickling after descaling restores the Cr-rich film; grinds and polishes well to mirror finish; no anodizing — plating rarely needed as the alloy is inherently corrosion resistant.

925 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Niplus Co in some specs42 – 4644
Cr19.5 – 23.521
Mo2.5 – 3.53
Cu1.5 – 32.2
Timain γ′ former1.9 – 2.42.1
Al0.1 – 0.50.3
Mn≤ 10.4
Si≤ 0.50.2
C≤ 0.030.01
S≤0.010 typical for oilfield melts≤ 0.030
P≤ 0.030.01
Febalance, 22 % min≥ 22 (balance)—

925 API-140 — frequently asked

What is 925 API-140 used for?

925 API-140 is typically used for oil & gas downhole tooling, fasteners in sour service and corrosion-resistant high-strength components. In short: sour-service high-strength CRA; age-hardened Alloy 825; API-140 strength classes.

What is the yield strength of 925 API-140?

925 API-140 has a typical yield strength of 1,010 MPa (146 ksi) and a tensile strength of 1,240 MPa (180 ksi) — stronger than 96% of nickel alloy grades. Strength varies by condition: see the 7 listed tempers.

Is 925 API-140 easy to machine?

Not especially — machinability is rated poor (16/100, worse than 71% of nickel alloy grades). Machine preferably in the aged condition with rigid setups, positive-rake carbide, heavy depth of cut, low surface speed (20–35 m/min) and flood coolant to avoid work hardening and glazing.

Can 925 API-140 be welded?

With care — weldability is rated fair (48/100). GTAW/GMAW with ERNiFeCr-1 (alloy 725/625-type) filler, low heat input, no preheat; re-solution + re-age after welding to restore strength and avoid strain-age cracking in the HAZ.

What surface finishes work on 925 API-140?

Passivation or pickling after descaling restores the Cr-rich film; grinds and polishes well to mirror finish; no anodizing — plating rarely needed as the alloy is inherently corrosion resistant.

Can 925 API-140 be formed, bent or molded?

Cold form only in the solution-annealed condition (high work-hardening rate, high forming loads); hot work 1010–1180 °C and finish above 950 °C, then solution treat before aging.

What is the maximum service temperature of 925 API-140?

925 API-140 is rated for continuous use to about 260°C (500 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 925-STA and 925-SA?

STA is the default condition — standard delivery condition for oilfield bar, forgings and fasteners needing ≥760 MPa yield with sour-service hardness control. SA: softest condition, supplied for further forming, deep drawing, or customer-performed aging. Yield strength is 830 MPa in STA versus 380 MPa in SA.

Sources

  1. INCOLOY alloy 925 technical bulletin — Special Metals Corporation (2004)
  2. API 6ACRA — Age-hardenable nickel-based alloys for oil and gas drilling and production equipment — API (2020)
  3. ASTM B805 — Precipitation-hardening nickel alloy (UNS N09925) bar and forgings — ASTM International (2018)
  4. NACE MR0175 / ISO 15156-3 — Cracking-resistant CRAs for H2S service — NACE/ISO (2020)
  5. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.