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Steel ZG42CrMo QT-200-240HB

Hardness band

Pick when toughness and machinability matter more than strength, or when the part is later surface hardened elsewhere.

Standard cost $$

Values for the QT-200-240HB condition

Other ZG42CrMo tempers and conditions

ZG42CrMo is listed in 10 conditions; see the grade overview at ZG42CrMo.

Compare all 10 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed
Softest condition for heavy rough machining or to relieve casting stresses before final quench and temper.3806501811 HRC7.9 % IACS
As fabricated
Raw casting before heat treatment; used only for rough-machining stock or parts to be treated later.420720720 HRC7.8 % IACS
Normalized
Grain refinement of the cast structure; intermediate strength without the cost of quenching large sections.5008301023 HRC7.8 % IACS
Normalized and tempered
Economical route for very heavy or complex castings where through-quenching is impractical.5307901321 HRC7.8 % IACS
QT-200-240HBThis page
quenched and high-temperature tempered (soft)
Pick when toughness and machinability matter more than strength, or when the part is later surface hardened elsewhere.5607501719 HRC7.8 % IACS
Stress relieved
Sub-critical soak after weld repair or heavy roughing to stabilise dimensions without changing hardness much.6508601425 HRC7.8 % IACS
quenched and tempered (standard )
Standard supply condition for gear blanks, ring gears and heavy machine castings needing balanced strength and toughness.6808801326 HRC—
Q&T + induction/flame surface hardened
Tough Q&T core with a 50–56 HRC hardened skin on gear teeth, journals or track surfaces.6808801254 HRC7.8 % IACS
quenched and tempered (high strength)
Chosen for higher contact/bending load capacity in gear rims and rolls where some ductility can be traded away.7809801131 HRC—
quenched and low-temperature tempered
Maximum through-hardness for wear-loaded castings; impact toughness and weld repairability become marginal.9001,100836 HRC—

What is ZG42CrMo QT-200-240HB?

ZG42CrMo QT-200-240HB is ZG42CrMo heat treated to QT-200-240HB — pick when toughness and machinability matter more than strength, or when the part is later surface hardened elsewhere. ZG42CrMo QT-200-240HB has a yield strength of 560 MPa (81.2 ksi) and a tensile strength of 750 MPa (109 ksi) — stronger than 73% of steel grades. Elongation at break is 17% and the elastic modulus is 210 GPa (30.5 Msi). ZG42CrMo QT-200-240HB has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). QT-240-280HB is the default condition FabDigit quotes; QT-200-240HB is available on request or by drawing note.

Advantages

  • High service temperature — 450°C (842 °F), better than 86% of steel grades

Limitations

  • Limited formability — 14/100, worse than 90% of steel grades

ZG42CrMo QT-200-240HB properties

Typical room-temperature values for ZG42CrMo QT-200-240HB; 23 are specific to this condition. Other listed values are ZG42CrMo reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

ZG42CrMo QT-200-240HB has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,495°C2,723 °F

Mechanical16

ZG42CrMo QT-200-240HB has a yield strength of 560 MPa (81.2 ksi) and a tensile strength of 750 MPa (109 ksi) — stronger than 73% of steel grades. Elongation at break is 17% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)750 MPa109 ksi
Yield Strength (0.2% offset)560 MPa81.2 ksi
Elongation at Break17%
Reduction in Area45%
Compressive Strength580 MPa84.1 ksi
Shear Strength450 MPa65.3 ksi
Fatigue Strength (Endurance Limit)320 MPa46.4 ksi
Fracture Toughness (K_IC)100 MPa·√m91 ksi·√in
Charpy V-Notch Impact (RT)50 J36.9 ft·lbf
Hardness, Brinell220 HB
Hardness, Rockwell C19 HRC
Hardness, Vickers231 HV

Thermal6

ZG42CrMo QT-200-240HB is rated for continuous service to 450°C (842 °F). It conducts heat at 43 W/m·K (24.8 BTU/hr·ft·°F), better than 51% of steel grades. Thermal expansion is 12.3 µm/m·K (6.83 µin/in·°F).

Thermal Conductivity43 W/m·K24.8 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.3 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)450°C842 °F
Min Service Temperature-20°C-4 °F

Electrical2

ZG42CrMo QT-200-240HB has an electrical resistivity of 2.2×10⁻⁷ Ω·m.

Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental2

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryRusts freely in humid air and water; no resistance to acids or chlorides — requires paint, oil, phosphate or plated coating. Adequate in dry or oiled service such as gearboxes.

Sustainability4

Producing a kilogram of ZG42CrMo QT-200-240HB takes about 24 MJ of energy and emits 2 kg of CO₂ — less than 97% of steel grades. Typical recycled content is 75%.

Embodied Energy (primary production)24 MJ/kg10,318 BTU/lb
Embodied Carbon (primary production)2 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content75%

Manufacturability8

ZG42CrMo QT-200-240HB's machinability is good (55/100, better than 62% of steel grades); weldability poor (32/100); formability not recommended (14/100).

MachinabilityGood55/100
Machinability Rating (AISI 1212 = 100 %)58%
WeldabilityPoor32/100
Formability (cold)Not recommended14/100
CastabilityGood55/100
Brazeability / SolderabilityFair45/100
PolishabilityGood55/100
Anodizing Responsen/a — ferrous alloy; use phosphating, blackening, zinc/hard-chrome plating or paint

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ZG42CrMo QT-200-240HB

Is ZG42CrMo easy to machine?

Machine in annealed or 200–280 HB Q&T condition with rigid setups, coated carbide and moderate speeds; expect abrasive scale and sand inclusions on as-cast skin — take a heavy first cut.

Can ZG42CrMo be welded?

Weldable only with care: preheat 250–350 °C, low-hydrogen or matching Cr-Mo consumables, maintain interpass temperature and follow with 600–650 °C PWHT to avoid cold cracking.

Can ZG42CrMo be formed, bent or molded?

Sand or investment cast with generous fillets, chills and risers on heavy sections; alloy is hot-tear sensitive and needs homogenising/normalising to break down the as-cast dendritic structure.

What surface finishes work on ZG42CrMo?

No anodizing; use shot blast plus paint, phosphate, black oxide, zinc or hard-chrome plating, and induction hardening plus grinding on wear surfaces.

ZG42CrMo chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Ccast equivalent of 42CrMo0.38 – 0.450.42
Si0.2 – 0.60.4
Mn0.5 – 10.75
Cr0.8 – 1.21
Mo0.15 – 0.30.22
Niresidual, often restricted≤ 0.4—
P≤ 0.030.02
S≤ 0.030.02
Febalance—

ZG42CrMo QT-200-240HB — frequently asked

What is ZG42CrMo QT-200-240HB used for?

ZG42CrMo QT-200-240HB is typically used for gears, crankshaft supports and high-strength machine bases. In short: highest strength Cr-Mo casting; cast equivalent of 42CrMo; deep-hardening cast steel.

What is the yield strength of ZG42CrMo QT-200-240HB?

ZG42CrMo QT-200-240HB has a typical yield strength of 560 MPa (81.2 ksi) and a tensile strength of 750 MPa (109 ksi) — stronger than 73% of steel grades. Strength varies by condition: see the 10 listed tempers.

Is ZG42CrMo QT-200-240HB easy to machine?

Reasonably — machinability is rated good (55/100, better than 62% of steel grades). Machine in annealed or 200–280 HB Q&T condition with rigid setups, coated carbide and moderate speeds; expect abrasive scale and sand inclusions on as-cast skin — take a heavy first cut.

Can ZG42CrMo QT-200-240HB be welded?

Not readily — weldability is rated poor (32/100). Weldable only with care: preheat 250–350 °C, low-hydrogen or matching Cr-Mo consumables, maintain interpass temperature and follow with 600–650 °C PWHT to avoid cold cracking.

What surface finishes work on ZG42CrMo QT-200-240HB?

No anodizing; use shot blast plus paint, phosphate, black oxide, zinc or hard-chrome plating, and induction hardening plus grinding on wear surfaces.

Can ZG42CrMo QT-200-240HB be formed, bent or molded?

Sand or investment cast with generous fillets, chills and risers on heavy sections; alloy is hot-tear sensitive and needs homogenising/normalising to break down the as-cast dendritic structure.

What is the maximum service temperature of ZG42CrMo QT-200-240HB?

ZG42CrMo QT-200-240HB is rated for continuous use to about 450°C (842 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ZG42CrMo QT-240-280HB and ZG42CrMo-A?

QT-240-280HB is the default condition — standard supply condition for gear blanks, ring gears and heavy machine castings needing balanced strength and toughness. A: softest condition for heavy rough machining or to relieve casting stresses before final quench and temper. Yield strength is 680 MPa in QT-240-280HB versus 380 MPa in A.

Sources

  1. GB/T 3077 (42CrMo wrought reference) — SAC (2015)
  2. ASM Handbook Vol.1: Properties and Selection — Irons, Steels, and High-Performance Alloys (Cast Low-Alloy Steels) — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.