FabDigitFabDigit

Steel 49MnVS3-AR

Heat-treated state

EN 49MnVS3

Pick for bar stock to be re-heated and forged, or for lightly loaded machined parts from bar.

CNC machiningSheet metalStandard cost $$

Values for the AR condition

Other 49MnVS3 tempers and conditions

49MnVS3 is listed in 8 conditions; see the grade overview at 49MnVS3.

Compare all 8 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
soft annealed for maximum machinability
Choose when heavy machining or cold work precedes a later hardening or induction treatment.4007002014 HRC8.7 % IACS
Treated for cold shearing / softened bar
Softened mill condition so billets can be cold-sheared before hot forging without cracking.4507501717 HRC8.6 % IACS
austenitised and air cooled
Use to homogenise a coarse or variable forging structure when uniform mid-range properties matter more than peak strength.4908201621 HRC8.6 % IACS
ARThis page
as-rolled bar (untreated, mill condition)
Pick for bar stock to be re-heated and forged, or for lightly loaded machined parts from bar.5308601424 HRC8.6 % IACS
As ForgedDefault
air cooled from hot-working temperature (precipitation hardened)
Standard commercial condition: forge and control-cool in air, V(C,N) precipitation gives Q&T-level strength with no further heat treatment.5809001226 HRC8.6 % IACS
surface hardened journals/bearing surfaces, forged core
Standard finishing route for crankshaft journals and pins: hard wear-resistant case with compressive residual stress over the as-forged core.5809001057 HRC8.2 % IACS
Quenched and tempered
Optional route when higher toughness/strength combination than the as-forged condition is required (loses the cost benefit of the non-heat-treated grade).7601,0001330 HRC—
cold-drawn bright bar from softened stock
Bright, close-tolerance bar for turned parts; higher yield but low ductility and residual stress.790930829 HRC8.5 % IACS

What is 49MnVS3-AR?

49MnVS3-AR is 49MnVS3 heat treated to AR — pick for bar stock to be re-heated and forged, or for lightly loaded machined parts from bar. 49MnVS3-AR has a yield strength of 530 MPa (76.9 ksi) and a tensile strength of 860 MPa (125 ksi) — stronger than 69% of steel grades. Elongation at break is 14% and the elastic modulus is 210 GPa (30.5 Msi). 49MnVS3-AR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). As Forged is the default condition FabDigit quotes; AR is available on request or by drawing note.

Advantages

  • Low embodied carbon — 1.9 kg CO₂/kg, better than 92% of steel grades
  • Easy to machine — 62/100, better than 89% of steel grades

Limitations

  • Low fracture toughness — 52 MPa·√m (47.3 ksi·√in), worse than 84% of steel grades
  • Difficult to weld — 25/100, worse than 77% of steel grades
  • Limited ductility — 14%, worse than 75% of steel grades

49MnVS3-AR properties

Typical room-temperature values for 49MnVS3-AR; 22 are specific to this condition. Other listed values are 49MnVS3 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

49MnVS3-AR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,490°C2,714 °F

Mechanical16

49MnVS3-AR has a yield strength of 530 MPa (76.9 ksi) and a tensile strength of 860 MPa (125 ksi) — stronger than 69% of steel grades. Elongation at break is 14% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus81 GPa11.7 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)860 MPa125 ksi
Yield Strength (0.2% offset)530 MPa76.9 ksi
Elongation at Break14%
Reduction in Area28%
Compressive Strength530 MPa76.9 ksi
Shear Strength515 MPa74.7 ksi
Fatigue Strength (Endurance Limit)380 MPa55.1 ksi
Fracture Toughness (K_IC)52 MPa·√m47.3 ksi·√in
Charpy V-Notch Impact (RT)14 J10.3 ft·lbf
Hardness, Brinell250 HB
Hardness, Rockwell C24 HRC
Hardness, Vickers263 HV

Thermal6

49MnVS3-AR is rated for continuous service to 350°C (662 °F). It conducts heat at 44 W/m·K (25.4 BTU/hr·ft·°F), better than 57% of steel grades. Thermal expansion is 12.5 µm/m·K (6.94 µin/in·°F).

Thermal Conductivity44 W/m·K25.4 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.5 µm/m·K6.9 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)350°C662 °F
Min Service Temperature-20°C-4 °F

Electrical3

49MnVS3-AR conducts electricity at 8.6 % IACS, better than 66% of steel grades.

Electrical Conductivity8.6 % IACS
Electrical Resistivity2×10⁻⁷ Ω·m7.87 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (11/100), worse than 73% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.62 V
Corrosion ResistanceNot recommended11/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts in humid air and water, attacked by acids; requires oil, phosphate, paint, zinc or nitriding for service. MnS inclusions can act as pit initiation sites.

Sustainability4

Producing a kilogram of 49MnVS3-AR takes about 25 MJ of energy and emits 1.9 kg of CO₂ — less than 82% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)25 MJ/kg10,748 BTU/lb
Embodied Carbon (primary production)1.9 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content30%

Manufacturability7

49MnVS3-AR's machinability is good (62/100, better than 89% of steel grades); weldability poor (25/100); formability poor (30/100).

MachinabilityGood62/100
Machinability Rating (AISI 1212 = 100 %)65%
WeldabilityPoor25/100
Formability (cold)Poor30/100
Brazeability / SolderabilityFair50/100
PolishabilityFair50/100
Anodizing Responsen/a — ferrous alloy; use phosphating, black oxide, zinc or Zn-Ni plating instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 49MnVS3-AR

Is 49MnVS3 easy to machine?

Sulphide inclusions give good chip breaking for a 900 MPa steel; carbide turning at 150–220 m/min in the as-forged state, expect short tool life on induction-hardened surfaces (grind or CBN).

Can 49MnVS3 be welded?

Not intended for welding — high carbon plus 0.06 % S makes it crack- and hot-crack-sensitive; if unavoidable, preheat 250–300 °C, low-hydrogen consumables and post-weld stress relief.

Can 49MnVS3 be formed, bent or molded?

Hot forge 1100–1250 °C with controlled cooling (air/fan) to develop V(C,N) strengthening; avoid cold forming other than light straightening/coining.

What surface finishes work on 49MnVS3?

No inherent corrosion resistance: phosphate + oil, black oxide, paint or Zn/Zn-Ni plating (bake to avoid hydrogen embrittlement); journals are ground and superfinished after induction hardening.

49MnVS3 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.44 – 0.520.49
Si0.15 – 0.60.3
Mn0.7 – 10.85
P≤ 0.03—
Sintentional, for machinability0.05 – 0.080.06
VV(C,N) precipitation strengthening0.08 – 0.150.11
Ncontrolled for V(C,N)0.01 – 0.020.02
Crresidual, max≤ 0.3—
Niresidual, max≤ 0.3—
Moresidual, max≤ 0.08—
Febalance—

49MnVS3-AR — frequently asked

What is 49MnVS3-AR used for?

49MnVS3-AR is typically used for bolts, industrial drive shafts and crankshafts. In short: microalloyed forging bar.

What is the yield strength of 49MnVS3-AR?

49MnVS3-AR has a typical yield strength of 530 MPa (76.9 ksi) and a tensile strength of 860 MPa (125 ksi) — stronger than 69% of steel grades. Strength varies by condition: see the 8 listed tempers.

Is 49MnVS3-AR easy to machine?

Reasonably — machinability is rated good (62/100, better than 89% of steel grades). Sulphide inclusions give good chip breaking for a 900 MPa steel; carbide turning at 150–220 m/min in the as-forged state, expect short tool life on induction-hardened surfaces (grind or CBN).

Can 49MnVS3-AR be welded?

Not readily — weldability is rated poor (25/100). Not intended for welding — high carbon plus 0.06 % S makes it crack- and hot-crack-sensitive; if unavoidable, preheat 250–300 °C, low-hydrogen consumables and post-weld stress relief.

What surface finishes work on 49MnVS3-AR?

No inherent corrosion resistance: phosphate + oil, black oxide, paint or Zn/Zn-Ni plating (bake to avoid hydrogen embrittlement); journals are ground and superfinished after induction hardening.

Can 49MnVS3-AR be formed, bent or molded?

Hot forge 1100–1250 °C with controlled cooling (air/fan) to develop V(C,N) strengthening; avoid cold forming other than light straightening/coining.

What is the maximum service temperature of 49MnVS3-AR?

49MnVS3-AR is rated for continuous use to about 350°C (662 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 49MnVS3 As Forged and 49MnVS3-AR?

As Forged is the default condition — standard commercial condition: forge and control-cool in air, V(C,N) precipitation gives Q&T-level strength with no further heat treatment. AR: pick for bar stock to be re-heated and forged, or for lightly loaded machined parts from bar. Yield strength is 580 MPa in As Forged versus 530 MPa in AR.

Can FabDigit make parts in 49MnVS3-AR?

Yes — 49MnVS3-AR is available for CNC machining and sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. EN 10267 — Ferritic-pearlitic steels for precipitation hardening from hot-working temperatures — CEN (1998)
  2. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  3. ASM Handbook Vol.19 — Fatigue and Fracture — ASM International (1996)
  4. Microalloyed (non-heat-treated) forging steel bar datasheets — Saarstahl / Georgsmarienhütte / Ovako (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.