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Steel 38MnVS6 vs 49MnVS3

Steel · grade comparison

Steel 38MnVS6 and 49MnVS3 are both steel grades, both specialty steel. Both yield at about 600 MPa — strength does not separate them. 38MnVS6 is the more ductile: elongation 14% versus 12% for 49MnVS3.

38MnVS6Choose it when the part is bent, formed or impact-loaded.

38MnVS6 vs 49MnVS3: properties

38MnVS649MnVS3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

80 GPa11.6 Msi
81 GPa11.7 Msi

Yield Strength (0.2% offset)

600 MPa87 ksi
580 MPa84.1 ksi

Elongation at Break

14%
12%

Reduction in Area

30%
25%

Compressive Strength

620 MPa89.9 ksi
580 MPa84.1 ksi

Shear Strength

560 MPa81.2 ksi
540 MPa78.3 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
50 MPa·√m45.5 ksi·√in

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
12 J8.9 ft·lbf

Hardness, Brinell

270 HB
265 HB

Hardness, Rockwell C

27 HRC
26 HRC

Hardness, Vickers

285 HV
280 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Tensile Strength (Ultimate) 900 MPa131 ksi · Fatigue Strength (Endurance Limit) 400 MPa58 ksi

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Same in both: Thermal Conductivity 44 W/m·K25.4 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 350°C662 °F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8 % IACS
8.6 % IACS

Electrical Resistivity

2.1×10⁻⁷ Ω·m8.27 µΩ·in
2×10⁻⁷ Ω·m7.87 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

—
-0.62 V

Same in both: Corrosion Resistance 11 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
62 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
65%

Weldability

30 / 100
25 / 100

Polishability

55 / 100
50 / 100

Brazeability / Solderability

—
50 / 100

Same in both: Formability (cold) 25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2 kg CO₂/kg
1.9 kg CO₂/kg

Typical Recycled Content

25%
30%

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Water 45 L/kg5.4 gal/lb

Common Calculations

Ratios derived from the values above.

Modulus of Resilience

857 kJ/m³
801 kJ/m³

Same in both: Specific Strength (UTS / density) 115 kN·m/kg · Specific Stiffness (E / density) 26.8 MN·m/kg · Thermal Diffusivity 11.9 mm²/s · Thermal Shock Resistance Index 15

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale38MnVS649MnVS3

Manufacturing and finishing

Capability38MnVS649MnVS3
Default conditionAs ForgedAs Forged
Relative cost$$ Standard$$ Standard
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

38MnVS6 vs 49MnVS3 — frequently asked

What is the difference between 38MnVS6 and 49MnVS3?

Steel 38MnVS6 and 49MnVS3 are both steel grades, both specialty steel. Both yield at about 600 MPa — strength does not separate them. 38MnVS6 is the more ductile: elongation 14% versus 12% for 49MnVS3.

Which is cheaper, 38MnVS6 or 49MnVS3?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, 38MnVS6 or 49MnVS3?

38MnVS6. Its weldability rates poor (30/100) against poor (25/100) for 49MnVS3.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 38MnVS6 and 49MnVS3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.