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Stainless Steel S40945 1/4H

Supply condition

UNS S40945

1/4H = quarter hard

Occasional cold-worked strip order when higher yield is needed for clamps, brackets and stiff roll-formed sections.

Standard cost $$

Values for the 1/4H condition

Other S40945 tempers and conditions

S40945 is listed in 4 conditions; see the grade overview at S40945.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
AnnealedDefault
cold rolled, annealed and pickled (2B / 2D sheet & strip)
Standard stocked condition for exhaust sheet and tube stock — best formability and weldability.25045032145 HB—
As-welded deposit
Typical condition of ERW/laser-welded exhaust tubing — Ti stabilization keeps the HAZ corrosion-resistant without annealing.25544025155 HB2.9 % IACS
Temper rolled / skin passed after anneal
Light cold roll for flatness, stretcher-strain suppression and a modest strength bump in roll-formed parts.33048025165 HB2.9 % IACS
1/4HThis page
Quarter hard
Occasional cold-worked strip order when higher yield is needed for clamps, brackets and stiff roll-formed sections.4505501213 HRC2.9 % IACS

What is S40945 1/4H?

S40945 1/4H is S40945 supplied in the 1/4H condition — occasional cold-worked strip order when higher yield is needed for clamps, brackets and stiff roll-formed sections. S40945 1/4H has a yield strength of 450 MPa (65.3 ksi) and a tensile strength of 550 MPa (79.8 ksi) — stronger than 70% of stainless steel grades. Elongation at break is 12% and the elastic modulus is 200 GPa (29 Msi). S40945 1/4H has a density of 7.7 g/cm³ (0.278 lb/in³), lighter than 83% of stainless steel grades. It melts at 1,450°C (2,642 °F). Annealed is the default condition FabDigit quotes; 1/4H is available on request or by drawing note.

Advantages

  • Low embodied carbon — 2.6 kg CO₂/kg, better than 100% of stainless steel grades
  • Easy to machine — 63/100, better than 98% of stainless steel grades
  • Conducts heat well — 25 W/m·K (14.4 BTU/hr·ft·°F), better than 93% of stainless steel grades
  • High electrical conductivity — 2.9 % IACS, better than 87% of stainless steel grades
  • Readily welded — 85/100, better than 87% of stainless steel grades

Limitations

  • Needs corrosion protection — 37/100, worse than 96% of stainless steel grades
  • Limited ductility — 12%, worse than 95% of stainless steel grades
  • Hard to polish — 55/100, worse than 89% of stainless steel grades

S40945 1/4H properties

Typical room-temperature values for S40945 1/4H; 22 are specific to this condition. Other listed values are S40945 reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

S40945 1/4H has a density of 7.7 g/cm³ (0.278 lb/in³), lighter than 83% of stainless steel grades. It melts at 1,450°C (2,642 °F).

Density7.7 g/cm³0.28 lb/in³
Melting Point (Solidus)1,450°C2,642 °F
Liquidus Temperature1,510°C2,750 °F

Mechanical15

S40945 1/4H has a yield strength of 450 MPa (65.3 ksi) and a tensile strength of 550 MPa (79.8 ksi) — stronger than 70% of stainless steel grades. Elongation at break is 12% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus78 GPa11.3 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)550 MPa79.8 ksi
Yield Strength (0.2% offset)450 MPa65.3 ksi
Elongation at Break12%
Reduction in Area50%
Compressive Strength455 MPa66 ksi
Shear Strength340 MPa49.3 ksi
Fatigue Strength (Endurance Limit)270 MPa39.2 ksi
Charpy V-Notch Impact (RT)25 J18.4 ft·lbf
Hardness, Brinell190 HB
Hardness, Rockwell B93 HRB
Hardness, Vickers200 HV

Thermal6

S40945 1/4H is rated for continuous service to 675°C (1,247 °F). It conducts heat at 25 W/m·K (14.4 BTU/hr·ft·°F), better than 93% of stainless steel grades. Thermal expansion is 11.4 µm/m·K (6.33 µin/in·°F).

Thermal Conductivity25 W/m·K14.4 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.4 µm/m·K6.3 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)675°C1,247 °F
Min Service Temperature-40°C-40 °F

Electrical3

S40945 1/4H conducts electricity at 2.9 % IACS, better than 87% of stainless steel grades.

Electrical Conductivity2.9 % IACS
Electrical Resistivity6×10⁻⁷ Ω·m23.6 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is fair (37/100), worse than 96% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.35 V
Corrosion ResistanceFair37/100
Chemical Resistance SummaryGood against hot exhaust gas, condensate and mild atmospheres; resists sensitization after welding thanks to Ti stabilization. Rust-stains outdoors, poor in chlorides (pitting/crevice), not for acids other than dilute nitric.

Sustainability4

Producing a kilogram of S40945 1/4H takes about 36 MJ of energy and emits 2.6 kg of CO₂ — less than 99% of stainless steel grades. Typical recycled content is 70%.

Embodied Energy (primary production)36 MJ/kg15,477 BTU/lb
Embodied Carbon (primary production)2.6 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content70%

Manufacturability7

S40945 1/4H's machinability is good (63/100, better than 98% of stainless steel grades); weldability excellent (85/100); formability fair (45/100).

MachinabilityGood63/100
Machinability Rating (AISI 1212 = 100 %)70%
WeldabilityExcellent85/100
Formability (cold)Fair45/100
Brazeability / SolderabilityVery good70/100
PolishabilityGood55/100
Anodizing Responsen/a — stainless steel is not anodized; use passivation, painting or aluminized/ceramic coating

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with S40945 1/4H

Is S40945 easy to machine?

Machines much like a low-carbon steel — cuts more freely than 304, but keep tools sharp, use positive rake and rigid setups to avoid the smearing/BUE typical of ferritics.

Can S40945 be welded?

Excellent — GTAW/GMAW/laser/resistance welding without preheat or post-weld anneal; Ti stabilization prevents HAZ sensitization, use 409Ti/430Ti or 309L filler and keep heat input low to limit grain coarsening.

Can S40945 be formed, bent or molded?

Good deep drawing and roll forming (high r, low n); allow generous bend radii (≥1t) and expect less stretch-formability and more springback than austenitic 304; keep forming above ~10 °C to stay clear of the ductile-brittle transition.

What surface finishes work on S40945?

Cannot be anodized — passivate or paint; commonly used bare in exhaust duty where a light surface rust film is acceptable, or aluminized/ceramic-coated for cosmetic and long-life applications.

S40945 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Clow carbon for stabilization efficiency≤ 0.030.02
Mn≤ 10.4
Si≤ 10.5
P≤ 0.040.03
S≤ 0.020
Cr10.5 – 11.711.2
Ni≤ 0.50.2
TiTi ≥ 8×(C+N) — the high-Ti stabilization that defines S409450.15 – 0.50.25
N≤ 0.030.02
Febalance—

S40945 1/4H — frequently asked

What is S40945 1/4H used for?

S40945 1/4H is typically used for welded exhaust assemblies, mufflers and tail pipes. In short: highly stabilized 409 variant; best HAZ corrosion resistance; weldable without preheat.

What is the yield strength of S40945 1/4H?

S40945 1/4H has a typical yield strength of 450 MPa (65.3 ksi) and a tensile strength of 550 MPa (79.8 ksi) — stronger than 70% of stainless steel grades. Strength varies by condition: see the 4 listed tempers.

Is S40945 1/4H easy to machine?

Reasonably — machinability is rated good (63/100, better than 98% of stainless steel grades). Machines much like a low-carbon steel — cuts more freely than 304, but keep tools sharp, use positive rake and rigid setups to avoid the smearing/BUE typical of ferritics.

Can S40945 1/4H be welded?

Yes — weldability is rated excellent (85/100). Excellent — GTAW/GMAW/laser/resistance welding without preheat or post-weld anneal; Ti stabilization prevents HAZ sensitization, use 409Ti/430Ti or 309L filler and keep heat input low to limit grain coarsening.

What surface finishes work on S40945 1/4H?

Cannot be anodized — passivate or paint; commonly used bare in exhaust duty where a light surface rust film is acceptable, or aluminized/ceramic-coated for cosmetic and long-life applications.

Can S40945 1/4H be formed, bent or molded?

Good deep drawing and roll forming (high r, low n); allow generous bend radii (≥1t) and expect less stretch-formability and more springback than austenitic 304; keep forming above ~10 °C to stay clear of the ductile-brittle transition.

What is the maximum service temperature of S40945 1/4H?

S40945 1/4H is rated for continuous use to about 675°C (1,247 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between S40945 Annealed and S40945-TR?

Annealed is the default condition — standard stocked condition for exhaust sheet and tube stock — best formability and weldability. TR: light cold roll for flatness, stretcher-strain suppression and a modest strength bump in roll-formed parts. Yield strength is 250 MPa in Annealed versus 330 MPa in TR.

Sources

  1. ASTM A240/A240M — Chromium and Chromium-Nickel Stainless Steel Plate, Sheet and Strip — ASTM International (2023)
  2. ASTM A268/A268M — Seamless and Welded Ferritic Stainless Steel Tubing — ASTM International (2022)
  3. SAE J405 — Chemical Compositions of SAE Wrought Stainless Steels — SAE International (2013)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  5. ASM Handbook Vol.13B — Corrosion: Materials — ASM International (2005)
  6. Type 409 / 409 Ti ferritic stainless steel product data — AK Steel / Cleveland-Cliffs (2020)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.