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Stainless Steel E409Nb -16

Grade

UNS W40910

-16 = e409Nb-16

Most widely stocked coating type: smooth arc, easy slag removal, all-position on thin exhaust sheet with AC or DC+ power sources.

Premium cost $$$

Values for the -16 condition

Other E409Nb tempers and conditions

E409Nb is listed in 5 conditions; see the grade overview at E409Nb.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Post-weld heat treated
Choose when maximum weld-metal ductility, toughness and dimensional stability are needed on thicker sections.33047026160 HB3 % IACS
E409Nb-17
Pick for the finest bead appearance and fluid slag on flat/horizontal fillets in sheet-metal exhaust work.37549522176 HB2.9 % IACS
AWDefault
As-welded deposit
Standard condition for thin-gauge exhaust and automotive fabrication where no PWHT is applied.38050022180 HB2.9 % IACS
-16This page
E409Nb-16
Most widely stocked coating type: smooth arc, easy slag removal, all-position on thin exhaust sheet with AC or DC+ power sources.38050022180 HB2.9 % IACS
E409Nb-15
Use where lowest hydrogen and best weld-metal toughness/crack resistance are required on restrained or thicker joints.39050523183 HB2.9 % IACS

What is E409Nb -16?

E409Nb -16 is E409Nb in the -16 grade — most widely stocked coating type: smooth arc, easy slag removal, all-position on thin exhaust sheet with AC or DC+ power sources. E409Nb -16 has a yield strength of 380 MPa (55.1 ksi) and a tensile strength of 500 MPa (72.5 ksi) — stronger than 52% of stainless steel grades. Elongation at break is 22% and the elastic modulus is 200 GPa (29 Msi). E409Nb -16 has a density of 7.7 g/cm³ (0.278 lb/in³), lighter than 83% of stainless steel grades. It melts at 1,480°C (2,696 °F). AW is the default condition FabDigit quotes; -16 is available on request or by drawing note.

Advantages

  • Conducts heat well — 25 W/m·K (14.4 BTU/hr·ft·°F), better than 93% of stainless steel grades
  • Easy to machine — 48/100, better than 88% of stainless steel grades
  • High electrical conductivity — 2.9 % IACS, better than 87% of stainless steel grades
  • Low embodied carbon — 3.8 kg CO₂/kg, better than 77% of stainless steel grades

Limitations

  • Low fracture toughness — 50 MPa·√m (45.5 ksi·√in), worse than 92% of stainless steel grades
  • Hard to polish — 55/100, worse than 89% of stainless steel grades
  • Needs corrosion protection — 45/100, worse than 85% of stainless steel grades
  • Limited ductility — 22%, worse than 75% of stainless steel grades

E409Nb -16 properties

Typical room-temperature values for E409Nb -16; 21 are specific to this condition. Other listed values are E409Nb reference data and may not represent this condition. Bars are the position among stainless steel grades.

Physical3

E409Nb -16 has a density of 7.7 g/cm³ (0.278 lb/in³), lighter than 83% of stainless steel grades. It melts at 1,480°C (2,696 °F).

Density7.7 g/cm³0.28 lb/in³
Melting Point (Solidus)1,480°C2,696 °F
Liquidus Temperature1,530°C2,786 °F

Mechanical16

E409Nb -16 has a yield strength of 380 MPa (55.1 ksi) and a tensile strength of 500 MPa (72.5 ksi) — stronger than 52% of stainless steel grades. Elongation at break is 22% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus77 GPa11.2 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.28
Tensile Strength (Ultimate)500 MPa72.5 ksi
Yield Strength (0.2% offset)380 MPa55.1 ksi
Elongation at Break22%
Reduction in Area50%
Compressive Strength385 MPa55.8 ksi
Shear Strength330 MPa47.9 ksi
Fatigue Strength (Endurance Limit)215 MPa31.2 ksi
Fracture Toughness (K_IC)50 MPa·√m45.5 ksi·√in
Charpy V-Notch Impact (RT)16 J11.8 ft·lbf
Hardness, Brinell180 HB
Hardness, Rockwell B88 HRB
Hardness, Vickers190 HV

Thermal6

E409Nb -16 is rated for continuous service to 675°C (1,247 °F). It conducts heat at 25 W/m·K (14.4 BTU/hr·ft·°F), better than 93% of stainless steel grades. Thermal expansion is 11 µm/m·K (6.11 µin/in·°F).

Thermal Conductivity25 W/m·K14.4 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11 µm/m·K6.1 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)675°C1,247 °F
Min Service Temperature-20°C-4 °F

Electrical3

E409Nb -16 conducts electricity at 2.9 % IACS, better than 87% of stainless steel grades.

Electrical Conductivity2.9 % IACS
Electrical Resistivity6×10⁻⁷ Ω·m23.6 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is fair (45/100), worse than 85% of stainless steel grades.

Galvanic Potential (seawater, vs SCE)-0.25 V
Corrosion ResistanceFair45/100
Chemical Resistance SummaryGood resistance to hot exhaust gases, condensate and mild atmospheric corrosion; Nb stabilization prevents sensitization/intergranular attack after welding. Poor in chlorides (pitting/crevice) and in strong acids; will surface-rust in wet outdoor service.

Sustainability4

Producing a kilogram of E409Nb -16 takes about 52 MJ of energy and emits 3.8 kg of CO₂ — less than 76% of stainless steel grades. Typical recycled content is 65%.

Embodied Energy (primary production)52 MJ/kg22,356 BTU/lb
Embodied Carbon (primary production)3.8 kg CO₂/kg
Embodied Water110 L/kg13.2 gal/lb
Typical Recycled Content65%

Manufacturability6

E409Nb -16's machinability is fair (48/100, better than 88% of stainless steel grades); weldability very good (72/100); formability fair (35/100).

MachinabilityFair48/100
Machinability Rating (AISI 1212 = 100 %)55%
WeldabilityVery good72/100
Formability (cold)Fair35/100
Brazeability / SolderabilityFair45/100
PolishabilityGood55/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with E409Nb -16

Is E409Nb easy to machine?

Weld deposit machines like Type 409 — moderate rating (~55% of AISI 1212); use sharp carbide, rigid setup and positive rake to avoid work-hardened smearing.

Can E409Nb be welded?

Redry electrodes per maker's schedule, use low heat input and stringer beads, interpass below ~150 °C to limit ferrite grain coarsening; 150–250 °C preheat helps on thick or restrained sections.

Can E409Nb be formed, bent or molded?

Deposit is fully ferritic with limited ductility — avoid tight-radius cold forming across the weld; form the sheet before welding where possible.

What surface finishes work on E409Nb?

Grind and pickle/passivate to restore the chromium oxide film; the deposit takes a fair mechanical polish but will rust-stain if free iron or heat tint remains.

E409Nb chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C≤ 0.120.06
Cr11 – 1412.5
Ni≤ 0.60.3
Mn≤ 10.6
Si≤ 10.6
Nbcolumbium, stabilizer0.5 – 1.50.9
Mo≤ 0.75—
Cu≤ 0.75—
P≤ 0.04—
S≤ 0.03—
Febalance—

E409Nb -16 — frequently asked

What is E409Nb -16 used for?

E409Nb -16 is typically used for automotive exhaust systems, mufflers and catalytic converter shells, heat exchanger tubing repair and mild corrosive service parts. In short: low-cost exhaust-grade filler; stabilized against weld decay; ferritic, limited weld ductility.

What is the yield strength of E409Nb -16?

E409Nb -16 has a typical yield strength of 380 MPa (55.1 ksi) and a tensile strength of 500 MPa (72.5 ksi) — stronger than 52% of stainless steel grades. Strength varies by condition: see the 5 listed tempers.

Is E409Nb -16 easy to machine?

Reasonably — machinability is rated fair (48/100, better than 88% of stainless steel grades). Weld deposit machines like Type 409 — moderate rating (~55% of AISI 1212); use sharp carbide, rigid setup and positive rake to avoid work-hardened smearing.

Can E409Nb -16 be welded?

Yes — weldability is rated very good (72/100). Redry electrodes per maker's schedule, use low heat input and stringer beads, interpass below ~150 °C to limit ferrite grain coarsening; 150–250 °C preheat helps on thick or restrained sections.

What surface finishes work on E409Nb -16?

Grind and pickle/passivate to restore the chromium oxide film; the deposit takes a fair mechanical polish but will rust-stain if free iron or heat tint remains.

Can E409Nb -16 be formed, bent or molded?

Deposit is fully ferritic with limited ductility — avoid tight-radius cold forming across the weld; form the sheet before welding where possible.

What is the maximum service temperature of E409Nb -16?

E409Nb -16 is rated for continuous use to about 675°C (1,247 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between E409Nb-AW and E409Nb PWHT?

AW is the default condition — standard condition for thin-gauge exhaust and automotive fabrication where no PWHT is applied. PWHT: choose when maximum weld-metal ductility, toughness and dimensional stability are needed on thicker sections. Yield strength is 380 MPa in AW versus 330 MPa in PWHT.

Sources

  1. AWS A5.4/A5.4M — Stainless Steel Electrodes for Shielded Metal Arc Welding — American Welding Society (2012)
  2. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels and High-Performance Alloys (Type 409) — ASM International (1990)
  3. ASM Handbook Vol.6 — Welding, Brazing and Soldering (ferritic stainless weldability) — ASM International (1993)
  4. Ferritic stainless SMAW electrode datasheets (409/409Nb class) — Welding consumable producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.