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Precious Metal 92Ag-8SnO2-H04

Supply condition

ASTM B735

H04 = full hard

Pick for stiff contact springs, blade/bridge contacts and rivet shanks needing maximum hardness and indentation resistance; ductility for heading is limited.

High cost $$$$

Values for the H04 condition

Other 92Ag-8SnO2 tempers and conditions

92Ag-8SnO2 is listed in 4 conditions; see the grade overview at 92Ag-8SnO2.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ODefault
Annealed
Default stocked condition: maximum conductivity and ductility for cold heading of rivets, riveting/staking and forming of contact tips.1102252257 HB82 % IACS
As-sintered / extruded
Pick for semi-finished extruded rod/strip that will be further drawn, rolled or headed by the contact fabricator.1402451565 HB80 % IACS
Half hard
Compromise temper when contact tips need more indentation resistance than soft stock but must still be riveted or bent.200275874 HB80 % IACS
H04This page
Full hard
Pick for stiff contact springs, blade/bridge contacts and rivet shanks needing maximum hardness and indentation resistance; ductility for heading is limited.275325490 HB79 % IACS

What is 92Ag-8SnO2-H04?

92Ag-8SnO2-H04 is 92Ag-8SnO2 supplied in the H04 condition — pick for stiff contact springs, blade/bridge contacts and rivet shanks needing maximum hardness and indentation resistance; ductility for heading is limited. 92Ag-8SnO2-H04 has a yield strength of 275 MPa (39.9 ksi) and a tensile strength of 325 MPa (47.1 ksi) — stronger than 88% of precious metal grades. Elongation at break is 4% and the elastic modulus is 88 GPa (12.8 Msi). 92Ag-8SnO2-H04 has a density of 10.1 g/cm³ (0.365 lb/in³), lighter than 61% of precious metal grades. It melts at 961°C (1,762 °F). O is the default condition FabDigit quotes; H04 is available on request or by drawing note.

Advantages

  • High strength — 275 MPa (39.9 ksi), better than 88% of precious metal grades
  • Conducts heat well — 335 W/m·K (193.6 BTU/hr·ft·°F), better than 86% of precious metal grades
  • Easy to machine — 55/100, better than 86% of precious metal grades
  • High electrical conductivity — 79 % IACS, better than 81% of precious metal grades

Limitations

  • Limited service temperature — 150°C (302 °F), worse than 100% of precious metal grades
  • Limited formability — 30/100, worse than 94% of precious metal grades
  • Limited ductility — 4%, worse than 93% of precious metal grades
  • Difficult to weld — 25/100, worse than 78% of precious metal grades
  • Hard to polish — 70/100, worse than 76% of precious metal grades

92Ag-8SnO2-H04 properties

Typical room-temperature values for 92Ag-8SnO2-H04; 14 are specific to this condition. Other listed values are 92Ag-8SnO2 reference data and may not represent this condition. Bars are the position among precious metal grades.

Physical3

92Ag-8SnO2-H04 has a density of 10.1 g/cm³ (0.365 lb/in³), lighter than 61% of precious metal grades. It melts at 961°C (1,762 °F).

Density10.1 g/cm³0.36 lb/in³
Melting Point (Solidus)961°C1,762 °F
Liquidus Temperature961°C1,762 °F

Mechanical10

92Ag-8SnO2-H04 has a yield strength of 275 MPa (39.9 ksi) and a tensile strength of 325 MPa (47.1 ksi) — stronger than 88% of precious metal grades. Elongation at break is 4% and the elastic modulus is 88 GPa (12.8 Msi).

Elastic (Young's) Modulus88 GPa12.8 Msi
Shear Modulus32 GPa4.6 Msi
Bulk Modulus105 GPa15.2 Msi
Poisson's Ratio0.37
Tensile Strength (Ultimate)325 MPa47.1 ksi
Yield Strength (0.2% offset)275 MPa39.9 ksi
Elongation at Break4%
Shear Strength210 MPa30.5 ksi
Hardness, Brinell90 HB
Hardness, Vickers95 HV

Thermal6

92Ag-8SnO2-H04 is rated for continuous service to 150°C (302 °F). It conducts heat at 335 W/m·K (193.6 BTU/hr·ft·°F), better than 86% of precious metal grades. Thermal expansion is 19 µm/m·K (10.6 µin/in·°F).

Thermal Conductivity335 W/m·K194 BTU/hr·ft·°F
Specific Heat Capacity240 J/kg·K0.06 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)19 µm/m·K10.6 µin/in·°F
Latent Heat of Fusion100 J/g43 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-200°C-328 °F

Electrical3

92Ag-8SnO2-H04 conducts electricity at 79 % IACS, better than 81% of precious metal grades.

Electrical Conductivity79 % IACS
Electrical Resistivity2.18×10⁻⁸ Ω·m0.858 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (88/100), better than 67% of precious metal grades.

Galvanic Potential (seawater, vs SCE)0.05 V
Corrosion ResistanceExcellent88/100
Chemical Resistance SummaryExcellent against water, alkalis and most organics; tarnishes readily in H2S/SO2 and sulfur-bearing atmospheres; attacked by nitric acid, hot concentrated sulfuric acid, halogens and ammonia/cyanide complexing media.

Sustainability4

Producing a kilogram of 92Ag-8SnO2-H04 takes about 1,450 MJ of energy and emits 110 kg of CO₂ — less than 54% of precious metal grades. Typical recycled content is 40%.

Embodied Energy (primary production)1,450 MJ/kg623,388 BTU/lb
Embodied Carbon (primary production)110 kg CO₂/kg
Embodied Water2,000 L/kg240 gal/lb
Typical Recycled Content40%

Manufacturability6

92Ag-8SnO2-H04's machinability is good (55/100, better than 86% of precious metal grades); weldability poor (25/100); formability poor (30/100).

MachinabilityGood55/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityPoor25/100
Formability (cold)Poor30/100
Brazeability / SolderabilityExcellent85/100
PolishabilityVery good70/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 92Ag-8SnO2-H04

Is 92Ag-8SnO2 easy to machine?

Turns and blanks easily but SnO2 particles abrade tooling — use carbide or PCD, sharp positive rake, light feeds, and collect all chips for refining.

Can 92Ag-8SnO2 be welded?

Not fusion weldable (oxide prevents sound metal flow); attach by resistance welding or Ag-brazing through a fine-silver back layer.

Can 92Ag-8SnO2 be formed, bent or molded?

Annealed stock cold-heads, coins and rivets well; interstage anneal at 550–650 °C in protective atmosphere after heavy drawing/rolling reductions.

What surface finishes work on 92Ag-8SnO2?

Contact faces are used as-formed or lightly coined; can be electroplated with Ag or dipped in anti-tarnish, but no anodizing — degrease and avoid sulfur-bearing packaging.

92Ag-8SnO2 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
SnO2fine dispersed tin(IV) oxide phase7 – 98
In2O3+Bi2O3+CuO (additives)optional wetting/erosion additives, producer-dependent0 – 0.60.2
Agsilver matrix, ≥99.95 % purity feedstockbalance—

92Ag-8SnO2-H04 — frequently asked

What is 92Ag-8SnO2-H04 used for?

92Ag-8SnO2-H04 is typically used for small signal relay contacts, low-current switch contacts, contact rivets, silver-backed bimetal contact tape, control and instrument switch contacts and automotive signal relays. In short: most formable AgSnO2 grade; cadmium-free light-duty contact; lower arc-erosion resistance.

What is the yield strength of 92Ag-8SnO2-H04?

92Ag-8SnO2-H04 has a typical yield strength of 275 MPa (39.9 ksi) and a tensile strength of 325 MPa (47.1 ksi) — stronger than 88% of precious metal grades. Strength varies by condition: see the 4 listed tempers.

Is 92Ag-8SnO2-H04 easy to machine?

Reasonably — machinability is rated good (55/100, better than 86% of precious metal grades). Turns and blanks easily but SnO2 particles abrade tooling — use carbide or PCD, sharp positive rake, light feeds, and collect all chips for refining.

Can 92Ag-8SnO2-H04 be welded?

Not readily — weldability is rated poor (25/100). Not fusion weldable (oxide prevents sound metal flow); attach by resistance welding or Ag-brazing through a fine-silver back layer.

What surface finishes work on 92Ag-8SnO2-H04?

Contact faces are used as-formed or lightly coined; can be electroplated with Ag or dipped in anti-tarnish, but no anodizing — degrease and avoid sulfur-bearing packaging.

Can 92Ag-8SnO2-H04 be formed, bent or molded?

Annealed stock cold-heads, coins and rivets well; interstage anneal at 550–650 °C in protective atmosphere after heavy drawing/rolling reductions.

What is the maximum service temperature of 92Ag-8SnO2-H04?

92Ag-8SnO2-H04 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 92Ag-8SnO2-O and 92Ag-8SnO2-H04?

O is the default condition — default stocked condition: maximum conductivity and ductility for cold heading of rivets, riveting/staking and forming of contact tips. H04: pick for stiff contact springs, blade/bridge contacts and rivet shanks needing maximum hardness and indentation resistance; ductility for heading is limited. Yield strength is 110 MPa in O versus 275 MPa in H04.

Sources

  1. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys (Electrical Contact Materials) — ASM International (1990)
  2. Silver–tin oxide contact materials (AgSnO2 8 / 10 / 12) technical data — DODUCO / Umicore Technical Materials (2022)
  3. GB/T (silver-based electrical contact materials) (2018)
  4. IEC 60947-1 low-voltage switchgear contact material practice — IEC (2020)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.