FabDigit

Precious Metal BAg-35

UNS P07351

Modern cadmium-free Ag-Cu-Zn-based filler developed as a drop-in flow/wetting replacement for the older cadmium-bearing BAg-2 class alloy, eliminating cadmium fume hazard in general fabrication brazing.

High cost $$$$

Reference datasheet — BAg-35 is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

BAg-35 tempers and conditions

BAg-35 is supplied in one standard condition, AS-BRAZED.

Supply forms, finishes and certifications

Ways BAg-35 is supplied — form, process route, surface or paperwork — without a datasheet of their own. The property values above apply.

OptionWhat it isType
ANN-RODDefault
Annealed bare rod / wireSupply form
FLUX-COAT
Flux-coated rodSupply form
HD-WIRE
Hard-drawn wireSupply form
STRIP
Rolled strip / foil and stamped preformsSupply form
PASTE
Brazing pastePrinting process

What is BAg-35?

Modern cadmium-free Ag-Cu-Zn-based filler developed as a drop-in flow/wetting replacement for the older cadmium-bearing BAg-2 class alloy, eliminating cadmium fume hazard in general fabrication brazing. BAg-35 has a density of 9 g/cm³ (0.325 lb/in³), lighter than 92% of precious metal grades. It melts at 685°C (1,265 °F). BAg-35 has a yield strength of 240 MPa (34.8 ksi) and a tensile strength of 420 MPa (60.9 ksi) — stronger than 73% of precious metal grades. Elongation at break is 28% and the elastic modulus is 87 GPa (12.6 Msi).

What is BAg-35 used for?

  • general steel and copper alloy brazing
  • HVAC/refrigeration repair
  • replacement for cadmium-bearing fillers

Advantages

  • Low embodied carbon — 42 kg CO₂/kg, better than 94% of precious metal grades
  • Lightweight — 9 g/cm³ (0.325 lb/in³), better than 92% of precious metal grades
  • Easy to machine — 55/100, better than 86% of precious metal grades

Limitations

  • Difficult to weld — 20/100, worse than 86% of precious metal grades
  • Needs corrosion protection — 62/100, worse than 83% of precious metal grades
  • Hard to polish — 70/100, worse than 76% of precious metal grades

BAg-35 properties

Typical room-temperature values; bars are the position among precious metal grades.

Physical3

BAg-35 has a density of 9 g/cm³ (0.325 lb/in³), lighter than 92% of precious metal grades. It melts at 685°C (1,265 °F).

Density9 g/cm³0.33 lb/in³
Melting Point (Solidus)685°C1,265 °F
Liquidus Temperature755°C1,391 °F

Mechanical15

BAg-35 has a yield strength of 240 MPa (34.8 ksi) and a tensile strength of 420 MPa (60.9 ksi) — stronger than 73% of precious metal grades. Elongation at break is 28% and the elastic modulus is 87 GPa (12.6 Msi).

Elastic (Young's) Modulus87 GPa12.6 Msi
Shear Modulus33 GPa4.8 Msi
Bulk Modulus95 GPa13.8 Msi
Poisson's Ratio0.36
Tensile Strength (Ultimate)420 MPa60.9 ksi
Yield Strength (0.2% offset)240 MPa34.8 ksi
Elongation at Break28%
Reduction in Area35%
Compressive Strength450 MPa65.3 ksi
Shear Strength210 MPa30.5 ksi
Fatigue Strength (Endurance Limit)130 MPa18.9 ksi
Charpy V-Notch Impact (RT)25 J18.4 ft·lbf
Hardness, Brinell95 HB
Hardness, Rockwell B55 HRB
Hardness, Vickers100 HV

Thermal6

BAg-35 is rated for continuous service to 370°C (698 °F). It conducts heat at 90 W/m·K (52 BTU/hr·ft·°F), worse than 51% of precious metal grades. Thermal expansion is 19 µm/m·K (10.6 µin/in·°F).

Thermal Conductivity90 W/m·K52 BTU/hr·ft·°F
Specific Heat Capacity355 J/kg·K0.08 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)19 µm/m·K10.6 µin/in·°F
Latent Heat of Fusion130 J/g55.9 BTU/lb
Max Service Temperature (continuous)370°C698 °F
Min Service Temperature-196°C-321 °F

Electrical3

BAg-35 conducts electricity at 21 % IACS, better than 57% of precious metal grades.

Electrical Conductivity21 % IACS
Electrical Resistivity8.2×10⁻⁸ Ω·m3.23 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (62/100), worse than 83% of precious metal grades.

Galvanic Potential (seawater, vs SCE)-0.05 V
Corrosion ResistanceGood62/100
Chemical Resistance SummaryGood in fresh/potable water, oils and most neutral atmospheres; tarnishes in sulfur-bearing media; attacked by nitric acid and by ammonia/amine environments (zinc-bearing filler is prone to stress-corrosion cracking) and not recommended for strong oxidising acids.

Sustainability4

Producing a kilogram of BAg-35 takes about 570 MJ of energy and emits 42 kg of CO₂ — less than 93% of precious metal grades. Typical recycled content is 45%.

Embodied Energy (primary production)570 MJ/kg245,056 BTU/lb
Embodied Carbon (primary production)42 kg CO₂/kg
Embodied Water2,000 L/kg240 gal/lb
Typical Recycled Content45%

Manufacturability8

BAg-35's machinability is good (55/100, better than 86% of precious metal grades); weldability poor (20/100); formability excellent (85/100).

MachinabilityGood55/100
Machinability Rating (AISI 1212 = 100 %)45%
WeldabilityPoor20/100
Formability (cold)Excellent85/100
CastabilityVery good80/100
Brazeability / SolderabilityExcellent92/100
PolishabilityVery good70/100
Anodizing Responsen/a — non-anodizable silver alloy; joints are left as brazed or lightly polished/plated

Common Calculations5

Specific Strength (UTS / density)calculated47 kN·m/kg
Specific Stiffness (E / density)calculated9.7 MN·m/kg
Modulus of Resiliencecalculated331 kJ/m³
Thermal Diffusivitycalculated28.2 mm²/s
Thermal Shock Resistance Indexcalculated23

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the precious metal family

Yield strength against density for every precious metal grade FabDigit runs. BAg-35 is highlighted; hover a dot for its name, or open the interactive family chart.

50100200500101520Density (g/cm³)Yield strength (MPa) — log scaleBAg-35

Working with BAg-35

Is BAg-35 easy to machine?

Rarely machined; the alloy is soft and gummy — use sharp tooling and light cuts, or buy preforms instead.

Can BAg-35 be welded?

Not a fusion-weld material; it is the filler itself — braze at 760–870 °C with FB3-A (white) flux and heat the base metal, not the rod.

Can BAg-35 be formed, bent or molded?

Excellent hot and cold workability: continuously cast then drawn to wire, rolled to strip and stamped into rings, shims and washers with interanneals.

BAg-35 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Agsilver content per AWS A5.8 / UNS P0735134 – 3635
Cu31 – 3332
Cdcadmium-free grade; residual only≤ 0.010
Pbimpurity limit≤ 0.03
Other (total)sum of unspecified elements≤ 0.15
Znbalance

What surface finishes work on BAg-35?

Joints are used as-brazed after full flux-residue removal (hot water/citric or mechanical); fillets can be polished or subsequently nickel/tin plated.

Equivalent designations

Standards and trade names that resolve to Precious Metal BAg-35 in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

UNS
P07351

How much does BAg-35 cost?

BAg-35 is a high-cost precious metal ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

BAg-35 — frequently asked

What is BAg-35 used for?

BAg-35 is typically used for general steel and copper alloy brazing, HVAC/refrigeration repair and replacement for cadmium-bearing fillers. In short: cadmium-free BAg-2 replacement; general-purpose silver filler; excellent wire and strip formability.

What is the yield strength of BAg-35?

BAg-35 has a typical yield strength of 240 MPa (34.8 ksi) and a tensile strength of 420 MPa (60.9 ksi) — stronger than 73% of precious metal grades.

Is BAg-35 easy to machine?

Reasonably — machinability is rated good (55/100, better than 86% of precious metal grades). Rarely machined; the alloy is soft and gummy — use sharp tooling and light cuts, or buy preforms instead.

Can BAg-35 be welded?

Not readily — weldability is rated poor (20/100). Not a fusion-weld material; it is the filler itself — braze at 760–870 °C with FB3-A (white) flux and heat the base metal, not the rod.

What surface finishes work on BAg-35?

Joints are used as-brazed after full flux-residue removal (hot water/citric or mechanical); fillets can be polished or subsequently nickel/tin plated.

Can BAg-35 be formed, bent or molded?

Excellent hot and cold workability: continuously cast then drawn to wire, rolled to strip and stamped into rings, shims and washers with interanneals.

What is the maximum service temperature of BAg-35?

BAg-35 is rated for continuous use to about 370°C (698 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

How much does BAg-35 cost?

BAg-35 is a high-cost precious metal ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. AWS A5.8M/A5.8 — Specification for Filler Metals for Brazing and Braze Welding — American Welding Society (2019)
  2. Brazing Handbook, 5th ed. — American Welding Society (2007)
  3. ASM Handbook Vol. 6 — Welding, Brazing and Soldering — ASM International (1993)
  4. Silver brazing alloy datasheets (Silver-flo / Braze series) — Johnson Matthey / Lucas-Milhaupt (2022)
  5. GB/T 10046 (2018)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.