FabDigit

Precious Metal BAg-5

GB BAg45CuZn

BAg-5 (Ag45CuZn) is a cadmium-free silver-copper-zinc brazing filler containing 45 % Ag, catalogued in the BAg filler family as BAg45CuZn.

High cost $$$$

Reference datasheet — BAg-5 is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

BAg-5 tempers and conditions

BAg-5 is supplied in 2 conditions, soft to hard.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As-brazed joint (fillet/lap joint in service)
Reference condition for design: properties of the solidified filler in a properly gapped 0.05–0.13 mm lap joint.1703801898 HB22 % IACS
cold worked, no final anneal
Pick when stiffer, springier wire is needed for automatic feeding or preform stamping.4005208155 HB21 % IACS

Supply forms, finishes and certifications

Ways BAg-5 is supplied — form, process route, surface or paperwork — without a datasheet of their own. The property values above apply.

OptionWhat it isType
BARE-RODDefault
Bare wire / rodSupply form
FLUX-COATED
Flux-coated rodSupply form
POWDER-PASTE
Atomised powder / flux-bearing brazing pasteSupply form
PREFORM
Stamped preformSupply form
STRIP
Flat strip / foil / shim stockSupply form

What is BAg-5?

BAg-5 (Ag45CuZn) is a cadmium-free silver-copper-zinc brazing filler containing 45 % Ag, catalogued in the BAg filler family as BAg45CuZn. It is the general-purpose choice for joining ferrous and non-ferrous metals in HVAC, refrigeration and plumbing work, and is stocked as bare rod, hard-drawn wire, flux-coated rod, strip, stamped preforms and powder-paste. It is a filler rather than a structural alloy: the as-brazed deposit is about 415 MPa tensile with 28 % elongation, and zinc volatilisation limits how long the joint can be held hot. Where a lower braze temperature and freer wetting are needed, BAg-7 (Ag56CuZnSn) is the nearest alternative. BAg-5 has a density of 9.1 g/cm³ (0.329 lb/in³), lighter than 89% of precious metal grades. It melts at 675°C (1,247 °F). BAg-5 has a yield strength of 200 MPa (29 ksi) and a tensile strength of 415 MPa (60.2 ksi) — stronger than 51% of precious metal grades. Elongation at break is 28% and the elastic modulus is 85 GPa (12.3 Msi).

What is BAg-5 used for?

  • HVAC refrigeration joints
  • plumbing fittings
  • tool brazing

Advantages

  • Lightweight — 9.1 g/cm³ (0.329 lb/in³), better than 89% of precious metal grades
  • Easy to machine — 55/100, better than 86% of precious metal grades
  • Low embodied carbon — 55 kg CO₂/kg, better than 86% of precious metal grades

Limitations

  • Limited service temperature — 200°C (392 °F), worse than 89% of precious metal grades
  • Needs corrosion protection — 62/100, worse than 83% of precious metal grades
  • Hard to polish — 70/100, worse than 76% of precious metal grades

BAg-5 properties

Typical room-temperature values; bars are the position among precious metal grades.

Physical3

BAg-5 has a density of 9.1 g/cm³ (0.329 lb/in³), lighter than 89% of precious metal grades. It melts at 675°C (1,247 °F).

Density9.1 g/cm³0.33 lb/in³
Melting Point (Solidus)675°C1,247 °F
Liquidus Temperature745°C1,373 °F

Mechanical9

BAg-5 has a yield strength of 200 MPa (29 ksi) and a tensile strength of 415 MPa (60.2 ksi) — stronger than 51% of precious metal grades. Elongation at break is 28% and the elastic modulus is 85 GPa (12.3 Msi).

Elastic (Young's) Modulus85 GPa12.3 Msi
Shear Modulus32 GPa4.6 Msi
Poisson's Ratio0.35
Tensile Strength (Ultimate)415 MPa60.2 ksi
Yield Strength (0.2% offset)200 MPa29 ksi
Elongation at Break28%
Shear Strength200 MPa29 ksi
Hardness, Brinell100 HB
Hardness, Vickers110 HV

Thermal6

BAg-5 is rated for continuous service to 200°C (392 °F). It conducts heat at 100 W/m·K (57.8 BTU/hr·ft·°F), better than 55% of precious metal grades. Thermal expansion is 18.5 µm/m·K (10.3 µin/in·°F).

Thermal Conductivity100 W/m·K57.8 BTU/hr·ft·°F
Specific Heat Capacity320 J/kg·K0.08 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)18.5 µm/m·K10.3 µin/in·°F
Latent Heat of Fusion125 J/g53.7 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-196°C-321 °F

Electrical3

BAg-5 conducts electricity at 22 % IACS, better than 61% of precious metal grades.

Electrical Conductivity22 % IACS
Electrical Resistivity7.8×10⁻⁸ Ω·m3.07 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (62/100), worse than 83% of precious metal grades.

Galvanic Potential (seawater, vs SCE)-0.05 V
Corrosion ResistanceGood62/100
Chemical Resistance SummaryGood in fresh/potable water, refrigerants, oils and normal atmospheres; attacked by ammonia and ammonia-bearing solutions (stress corrosion of the Cu-Zn phase), by sulphur compounds (tarnish) and by oxidising acids such as nitric acid.

Sustainability4

Producing a kilogram of BAg-5 takes about 780 MJ of energy and emits 55 kg of CO₂ — less than 86% of precious metal grades. Typical recycled content is 40%.

Embodied Energy (primary production)780 MJ/kg335,340 BTU/lb
Embodied Carbon (primary production)55 kg CO₂/kg
Embodied Water400 L/kg47.9 gal/lb
Typical Recycled Content40%

Manufacturability6

BAg-5's machinability is good (55/100, better than 86% of precious metal grades); formability very good (80/100).

MachinabilityGood55/100
Formability (cold)Very good80/100
CastabilityVery good75/100
Brazeability / SolderabilityExcellent98/100
PolishabilityVery good70/100
Anodizing Responsen/a — silver-copper-zinc filler metal is not anodised; surfaces are used bare or plated

Common Calculations5

Specific Strength (UTS / density)calculated46 kN·m/kg
Specific Stiffness (E / density)calculated9.3 MN·m/kg
Modulus of Resiliencecalculated235 kJ/m³
Thermal Diffusivitycalculated34.3 mm²/s
Thermal Shock Resistance Indexcalculated26

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the precious metal family

Yield strength against density for every precious metal grade FabDigit runs. BAg-5 is highlighted; hover a dot for its name, or open the interactive family chart.

50100200500101520Density (g/cm³)Yield strength (MPa) — log scaleBAg-5

Working with BAg-5

Is BAg-5 easy to machine?

Rarely machined; the alloy is gummy — use sharp high-rake tools, light feeds and flood coolant, and collect all chips for precious-metal recovery.

Can BAg-5 be welded?

Not a weldable structural alloy — it is itself the filler; braze at 745–845 °C with a white (fluoride/borate) flux, short heating cycles to limit zinc fume loss.

Can BAg-5 be formed, bent or molded?

Readily cold drawn to fine wire and rolled to foil with interstage anneals; preform rings and washers are stamped from strip.

BAg-5 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
AgAWS A5.8 BAg-544 – 4645
Cu29 – 3130
Cdcadmium-free grade≤ 0.01
Other (total)total of all other elements≤ 0.15
Zn≥ 23 (balance)

What surface finishes work on BAg-5?

Joints are water-quenched or wire-brushed to remove glassy flux residue; the alloy tarnishes in sulphurous air, so plate or lacquer where appearance matters.

Equivalent designations

Standards and trade names that resolve to Precious Metal BAg-5 in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

GB (China)
BAg45CuZn
Also called
AWS BAg-5
Similar grades
P07453

How much does BAg-5 cost?

BAg-5 is a high-cost precious metal ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

BAg-5 — frequently asked

What is BAg-5 used for?

BAg-5 is typically used for HVAC refrigeration joints, plumbing fittings and tool brazing. In short: general-purpose 45 % Ag filler; cadmium-free brazing alloy; stocked in seven product forms.

What is the yield strength of BAg-5?

BAg-5 has a typical yield strength of 200 MPa (29 ksi) and a tensile strength of 415 MPa (60.2 ksi) — stronger than 51% of precious metal grades. Strength varies by condition: see the 2 listed tempers.

Is BAg-5 easy to machine?

Reasonably — machinability is rated good (55/100, better than 86% of precious metal grades). Rarely machined; the alloy is gummy — use sharp high-rake tools, light feeds and flood coolant, and collect all chips for precious-metal recovery.

Can BAg-5 be welded?

Not a weldable structural alloy — it is itself the filler; braze at 745–845 °C with a white (fluoride/borate) flux, short heating cycles to limit zinc fume loss.

What surface finishes work on BAg-5?

Joints are water-quenched or wire-brushed to remove glassy flux residue; the alloy tarnishes in sulphurous air, so plate or lacquer where appearance matters.

Can BAg-5 be formed, bent or molded?

Readily cold drawn to fine wire and rolled to foil with interstage anneals; preform rings and washers are stamped from strip.

What is the maximum service temperature of BAg-5?

BAg-5 is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

How much does BAg-5 cost?

BAg-5 is a high-cost precious metal ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. AWS A5.8/A5.8M — Specification for Filler Metals for Brazing and Braze Welding — AWS (2019)
  2. ASME BPVC Section II Part C, SFA-5.8 — ASME (2023)
  3. GB/T 10046 — SAC (2018)
  4. ASM Handbook Vol. 6 — Welding, Brazing and Soldering — ASM International (1993)
  5. Silver brazing alloy technical data (45% Ag cadmium-free) — Lucas-Milhaupt / Handy & Harman (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.