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Nickel Alloy G-NiCr50Nb-AW (As-welded deposit)

Heat-treated state

EN 2.4680

Weld-metal condition for cladding boiler supports or repairing castings with matching 50Cr-50Ni-Nb consumables.

High cost $$$$

Values for the AW condition

Other G-NiCr50Nb tempers and conditions

G-NiCr50Nb is listed in 3 conditions; see the grade overview at G-NiCr50Nb.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Stress relieved
Choose when thick or complex castings must be machined or welded, to reduce residual stress and cracking risk.370560620 HRC1.7 % IACS
AWThis page
As-welded deposit
Weld-metal condition for cladding boiler supports or repairing castings with matching 50Cr-50Ni-Nb consumables.390550424 HRC1.7 % IACS
FDefault
As fabricated
Standard supply condition: static sand or investment castings used directly for tube supports and furnace hardware.400580522 HRC1.7 % IACS

What is G-NiCr50Nb-AW?

G-NiCr50Nb-AW is G-NiCr50Nb heat treated to AW — weld-metal condition for cladding boiler supports or repairing castings with matching 50Cr-50Ni-Nb consumables. G-NiCr50Nb-AW has a yield strength of 390 MPa (56.6 ksi) and a tensile strength of 550 MPa (79.8 ksi) — stronger than 51% of nickel alloy grades. Elongation at break is 4% and the elastic modulus is 200 GPa (29 Msi). G-NiCr50Nb-AW has a density of 7.9 g/cm³ (0.285 lb/in³), lighter than 92% of nickel alloy grades. It melts at 1,330°C (2,426 °F). F is the default condition FabDigit quotes; AW is available on request or by drawing note.

Advantages

  • High service temperature — 1,100°C (2,012 °F), better than 88% of nickel alloy grades
  • Low embodied carbon — 10.5 kg CO₂/kg, better than 88% of nickel alloy grades
  • High electrical conductivity — 1.7 % IACS, better than 76% of nickel alloy grades

Limitations

  • Low fracture toughness — 35 MPa·√m (31.9 ksi·√in), worse than 98% of nickel alloy grades
  • Hard to polish — 55/100, worse than 95% of nickel alloy grades
  • Limited ductility — 4%, worse than 93% of nickel alloy grades
  • Difficult to machine — 10/100, worse than 93% of nickel alloy grades
  • Limited formability — 4/100, worse than 93% of nickel alloy grades

G-NiCr50Nb-AW properties

Typical room-temperature values for G-NiCr50Nb-AW; 23 are specific to this condition. Other listed values are G-NiCr50Nb reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

G-NiCr50Nb-AW has a density of 7.9 g/cm³ (0.285 lb/in³), lighter than 92% of nickel alloy grades. It melts at 1,330°C (2,426 °F).

Density7.9 g/cm³0.29 lb/in³
Melting Point (Solidus)1,330°C2,426 °F
Liquidus Temperature1,370°C2,498 °F

Mechanical17

G-NiCr50Nb-AW has a yield strength of 390 MPa (56.6 ksi) and a tensile strength of 550 MPa (79.8 ksi) — stronger than 51% of nickel alloy grades. Elongation at break is 4% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus77 GPa11.2 Msi
Bulk Modulus167 GPa24.2 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)550 MPa79.8 ksi
Yield Strength (0.2% offset)390 MPa56.6 ksi
Elongation at Break4%
Reduction in Area5%
Compressive Strength900 MPa131 ksi
Shear Strength380 MPa55.1 ksi
Fatigue Strength (Endurance Limit)170 MPa24.7 ksi
Fracture Toughness (K_IC)35 MPa·√m31.9 ksi·√in
Charpy V-Notch Impact (RT)6 J4.4 ft·lbf
Hardness, Brinell250 HB
Hardness, Rockwell B101 HRB
Hardness, Rockwell C24 HRC
Hardness, Vickers263 HV

Thermal5

G-NiCr50Nb-AW is rated for continuous service to 1,100°C (2,012 °F). It conducts heat at 13 W/m·K (7.51 BTU/hr·ft·°F), better than 71% of nickel alloy grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity13 W/m·K7.5 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Max Service Temperature (continuous)1,100°C2,012 °F
Min Service Temperature20°C68 °F

Electrical3

G-NiCr50Nb-AW conducts electricity at 1.7 % IACS, better than 76% of nickel alloy grades.

Electrical Conductivity1.7 % IACS
Electrical Resistivity1×10⁻⁶ Ω·m39.4 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental2

Corrosion resistance is very good (83/100), better than 69% of nickel alloy grades.

Corrosion ResistanceVery good83/100
Chemical Resistance SummaryOutstanding resistance to vanadium/sodium-sulphate fuel-ash corrosion, high-temperature oxidation and sulphidising flue gas; good in molten-salt-bearing deposits, but not intended for aqueous acid service and susceptible to embrittlement after very long exposure near 500–800 °C.

Sustainability3

Producing a kilogram of G-NiCr50Nb-AW takes about 145 MJ of energy and emits 10.5 kg of CO₂ — less than 77% of nickel alloy grades. Typical recycled content is 40%.

Embodied Energy (primary production)145 MJ/kg62,339 BTU/lb
Embodied Carbon (primary production)10.5 kg CO₂/kg
Typical Recycled Content40%

Manufacturability8

G-NiCr50Nb-AW's machinability is not recommended (10/100, worse than 93% of nickel alloy grades); weldability poor (25/100); formability not recommended (4/100).

MachinabilityNot recommended10/100
Machinability Rating (AISI 1212 = 100 %)7%
WeldabilityPoor25/100
Formability (cold)Not recommended4/100
CastabilityGood55/100
Brazeability / SolderabilityFair40/100
PolishabilityGood55/100
Anodizing Responsen/a — nickel-chromium alloy, not anodisable

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with G-NiCr50Nb-AW

Is G-NiCr50Nb easy to machine?

Very difficult — rigid setups, negative-rake carbide or ceramic inserts at low speed with heavy feed, or grind/EDM the hard α-Cr phase; expect short tool life.

Can G-NiCr50Nb be welded?

Weld only with matching 50Cr-50Ni-Nb filler, low heat input, preheat/interpass control and post-weld stress relief; highly sensitive to hot and reheat cracking.

Can G-NiCr50Nb be formed, bent or molded?

Not cold formable — produce by sand, investment or centrifugal casting to near-net shape with generous risering to avoid shrinkage porosity.

What surface finishes work on G-NiCr50Nb?

Grit blast and grind or belt-polish; the chromia film is self-protecting so no coating is normally applied, and the alloy cannot be anodised.

G-NiCr50Nb chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Crduplex α-Cr + Ni matrix48 – 5250
Nbcarbide former / strengthener1.2 – 1.81.5
C≤ 0.10.06
Si≤ 0.50.3
Mn≤ 0.50.2
Fe≤ 10.5
Ti≤ 0.5—
Al≤ 0.3—
S≤ 0.02—
P≤ 0.02—
Nibalance, nominally ~47–48 %balance—

G-NiCr50Nb-AW — frequently asked

What is G-NiCr50Nb-AW used for?

G-NiCr50Nb-AW is typically used for gas turbine casing components, furnace fittings and high-temperature valve bodies. In short: 50Cr-50Ni oxidation resistance; hardest cast Ni-Cr grade; grind-and-EDM material.

What is the yield strength of G-NiCr50Nb-AW?

G-NiCr50Nb-AW has a typical yield strength of 390 MPa (56.6 ksi) and a tensile strength of 550 MPa (79.8 ksi) — stronger than 51% of nickel alloy grades. Strength varies by condition: see the 3 listed tempers.

Is G-NiCr50Nb-AW easy to machine?

Not especially — machinability is rated not recommended (10/100, worse than 93% of nickel alloy grades). Very difficult — rigid setups, negative-rake carbide or ceramic inserts at low speed with heavy feed, or grind/EDM the hard α-Cr phase; expect short tool life.

Can G-NiCr50Nb-AW be welded?

Not readily — weldability is rated poor (25/100). Weld only with matching 50Cr-50Ni-Nb filler, low heat input, preheat/interpass control and post-weld stress relief; highly sensitive to hot and reheat cracking.

What surface finishes work on G-NiCr50Nb-AW?

Grit blast and grind or belt-polish; the chromia film is self-protecting so no coating is normally applied, and the alloy cannot be anodised.

Can G-NiCr50Nb-AW be formed, bent or molded?

Not cold formable — produce by sand, investment or centrifugal casting to near-net shape with generous risering to avoid shrinkage porosity.

What is the maximum service temperature of G-NiCr50Nb-AW?

G-NiCr50Nb-AW is rated for continuous use to about 1,100°C (2,012 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between G-NiCr50Nb-F and G-NiCr50Nb-SR?

F is the default condition — standard supply condition: static sand or investment castings used directly for tube supports and furnace hardware. SR: choose when thick or complex castings must be machined or welded, to reduce residual stress and cracking risk. Yield strength is 400 MPa in F versus 370 MPa in SR.

Sources

  1. DIN 17465 — Heat resistant steel castings (G-NiCr50Nb, 2.4680) — DIN (1988)
  2. EN 10295 — Heat resistant steel castings — CEN (2002)
  3. INCONEL alloy 657 (50Cr-50Ni-Nb) technical bulletin — Special Metals Corporation (2004)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.