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Nickel Alloy ENiCrFe-3 PWHT-SR

Heat-treated state

UNS W86182 · ASTM A5.11 ENiCrFe-3 · also Inconel Filler Metal 182

PWHT-SR = deposit after post-weld stress relief

Pick when the assembly (e.g. dissimilar weld on P-No.1/P-No.5 steel) must receive a code-required stress relief; strength drops slightly, ductility rises.

High cost $$$$

Values for the PWHT-SR condition

Other ENiCrFe-3 tempers and conditions

ENiCrFe-3 is listed in 4 conditions; see the grade overview at ENiCrFe-3.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Deposit after solution anneal ~1050 °C + rapid cool
Used when a clad or repaired component is fully solution annealed with the base metal (Alloy 600 fabrication route); maximum ductility, lowest strength.32057045165 HB1.4 % IACS
PWHT-SRThis page
Deposit after post-weld stress relief
Pick when the assembly (e.g. dissimilar weld on P-No.1/P-No.5 steel) must receive a code-required stress relief; strength drops slightly, ductility rises.38059042180 HB1.4 % IACS
AWDefault
As-welded deposit
Standard condition for ENiCrFe-3 deposits: joints and overlays used directly as welded, per AWS A5.11 all-weld-metal test requirements.4206203811 HRC1.4 % IACS
nuclear grade, cobalt ≤ 0.02–0.12 % restricted
Specify for reactor-coolant-side work where Co-60 activation must be minimised; identical mechanicals, tighter Co/P/S and traceability per ASME III / RCC-M.42062038190 HB1.4 % IACS

What is ENiCrFe-3 PWHT-SR?

ENiCrFe-3 PWHT-SR is ENiCrFe-3 heat treated to PWHT-SR — pick when the assembly (e.g. dissimilar weld on P-No.1/P-No.5 steel) must receive a code-required stress relief; strength drops slightly, ductility rises. ENiCrFe-3 PWHT-SR has a yield strength of 380 MPa (55.1 ksi) and a tensile strength of 590 MPa (85.6 ksi) — weaker than 53% of nickel alloy grades. Elongation at break is 42% and the elastic modulus is 205 GPa (29.7 Msi). ENiCrFe-3 PWHT-SR has a density of 8.3 g/cm³ (0.3 lb/in³), lighter than 52% of nickel alloy grades. It melts at 1,340°C (2,444 °F). AW is the default condition FabDigit quotes; PWHT-SR is available on request or by drawing note.

Advantages

  • Tough — resists crack growth — 150 MPa·√m (136.5 ksi·√in), better than 93% of nickel alloy grades
  • Readily welded — 88/100, better than 92% of nickel alloy grades
  • Easy to machine — 30/100, better than 90% of nickel alloy grades

Limitations

  • Hard to polish — 60/100, worse than 84% of nickel alloy grades

ENiCrFe-3 PWHT-SR properties

Typical room-temperature values for ENiCrFe-3 PWHT-SR; 22 are specific to this condition. Other listed values are ENiCrFe-3 reference data and may not represent this condition. Bars are the position among nickel alloy grades.

Physical3

ENiCrFe-3 PWHT-SR has a density of 8.3 g/cm³ (0.3 lb/in³), lighter than 52% of nickel alloy grades. It melts at 1,340°C (2,444 °F).

Density8.3 g/cm³0.3 lb/in³
Melting Point (Solidus)1,340°C2,444 °F
Liquidus Temperature1,400°C2,552 °F

Mechanical17

ENiCrFe-3 PWHT-SR has a yield strength of 380 MPa (55.1 ksi) and a tensile strength of 590 MPa (85.6 ksi) — weaker than 53% of nickel alloy grades. Elongation at break is 42% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus78 GPa11.3 Msi
Bulk Modulus170 GPa24.7 Msi
Poisson's Ratio0.31
Tensile Strength (Ultimate)590 MPa85.6 ksi
Yield Strength (0.2% offset)380 MPa55.1 ksi
Elongation at Break42%
Reduction in Area45%
Compressive Strength380 MPa55.1 ksi
Shear Strength380 MPa55.1 ksi
Fatigue Strength (Endurance Limit)240 MPa34.8 ksi
Fracture Toughness (K_IC)150 MPa·√m137 ksi·√in
Charpy V-Notch Impact (RT)100 J73.8 ft·lbf
Hardness, Brinell180 HB
Hardness, Rockwell B87 HRB
Hardness, Rockwell C11 HRC
Hardness, Vickers190 HV

Thermal5

ENiCrFe-3 PWHT-SR is rated for continuous service to 650°C (1,202 °F). It conducts heat at 10.8 W/m·K (6.24 BTU/hr·ft·°F), worse than 66% of nickel alloy grades. Thermal expansion is 14.5 µm/m·K (8.06 µin/in·°F).

Thermal Conductivity10.8 W/m·K6.2 BTU/hr·ft·°F
Specific Heat Capacity450 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)14.5 µm/m·K8.1 µin/in·°F
Max Service Temperature (continuous)650°C1,202 °F
Min Service Temperature-196°C-321 °F

Electrical3

ENiCrFe-3 PWHT-SR conducts electricity at 1.4 % IACS, worse than 65% of nickel alloy grades.

Electrical Conductivity1.4 % IACS
Electrical Resistivity1.24×10⁻⁶ Ω·m48.8 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (77/100), worse than 56% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.15 V
Corrosion ResistanceVery good77/100
Chemical Resistance SummaryGood in caustics, high-purity water, steam and mildly oxidizing/reducing acids; resists chloride SCC far better than austenitic stainless, but only ~15% Cr limits pitting in hot chlorides and it is susceptible to PWSCC in PWR primary water above ~290 °C.

Sustainability4

Producing a kilogram of ENiCrFe-3 PWHT-SR takes about 135 MJ of energy and emits 12.5 kg of CO₂ — less than 84% of nickel alloy grades. Typical recycled content is 25%.

Embodied Energy (primary production)135 MJ/kg58,040 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content25%

Manufacturability6

ENiCrFe-3 PWHT-SR's machinability is poor (30/100, better than 90% of nickel alloy grades); weldability excellent (88/100); formability good (58/100).

MachinabilityPoor30/100
Machinability Rating (AISI 1212 = 100 %)14%
WeldabilityExcellent88/100
Formability (cold)Good58/100
Brazeability / SolderabilityGood60/100
PolishabilityGood60/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ENiCrFe-3 PWHT-SR

Is ENiCrFe-3 easy to machine?

Tough, work-hardening deposit — use rigid setups, sharp carbide at low speed/high feed, flood coolant, and avoid dwelling to prevent glazing.

Can ENiCrFe-3 be welded?

DCEP (some grades AC-capable), stringer beads, low heat input, interpass ≤ 150 °C, redry electrodes 250–300 °C/1 h; no preheat needed but clean joint faces and limit dilution from steel.

Can ENiCrFe-3 be formed, bent or molded?

Not a wrought product; deposit can be lightly peened or ground, hot working of the weld metal is not recommended.

What surface finishes work on ENiCrFe-3?

Remove all slag between passes; grind/blend, pickle-free cleaning with stainless wire brushes, and electropolish or buff for service-water/nuclear cleanliness requirements.

ENiCrFe-3 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cr13 – 1715
Fe≤ 107
Mn5 – 9.57
Nb+TaCb+Ta, stabiliser against hot cracking1 – 2.51.8
Ti≤ 10.4
Si≤ 10.5
C≤ 0.10.04
Cu≤ 0.50.05
S≤ 0.020.01
P≤ 0.030.01
Corestricted only when nuclear grade is ordered≤ 0.120.03
Other, total≤ 0.5—
NiNi + Co reported together in AWS A5.11≥ 59 (balance)—

ENiCrFe-3 PWHT-SR — frequently asked

What is ENiCrFe-3 PWHT-SR used for?

ENiCrFe-3 PWHT-SR is typically used for nuclear reactor dissimilar metal welds, alloy 600/690 fabrication and buttering welds on low-alloy steel. In short: standard Alloy 182 electrode; nuclear dissimilar-metal welding; low-cobalt lots available.

What is the yield strength of ENiCrFe-3 PWHT-SR?

ENiCrFe-3 PWHT-SR has a typical yield strength of 380 MPa (55.1 ksi) and a tensile strength of 590 MPa (85.6 ksi) — weaker than 53% of nickel alloy grades. Strength varies by condition: see the 4 listed tempers.

Is ENiCrFe-3 PWHT-SR easy to machine?

Not especially — machinability is rated poor (30/100, better than 90% of nickel alloy grades). Tough, work-hardening deposit — use rigid setups, sharp carbide at low speed/high feed, flood coolant, and avoid dwelling to prevent glazing.

Can ENiCrFe-3 PWHT-SR be welded?

Yes — weldability is rated excellent (88/100). DCEP (some grades AC-capable), stringer beads, low heat input, interpass ≤ 150 °C, redry electrodes 250–300 °C/1 h; no preheat needed but clean joint faces and limit dilution from steel.

What surface finishes work on ENiCrFe-3 PWHT-SR?

Remove all slag between passes; grind/blend, pickle-free cleaning with stainless wire brushes, and electropolish or buff for service-water/nuclear cleanliness requirements.

Can ENiCrFe-3 PWHT-SR be formed, bent or molded?

Not a wrought product; deposit can be lightly peened or ground, hot working of the weld metal is not recommended.

What is the maximum service temperature of ENiCrFe-3 PWHT-SR?

ENiCrFe-3 PWHT-SR is rated for continuous use to about 650°C (1,202 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ENiCrFe-3-AW and ENiCrFe-3 SOL-ANN?

AW is the default condition — standard condition for ENiCrFe-3 deposits: joints and overlays used directly as welded, per AWS A5.11 all-weld-metal test requirements. SOL-ANN: used when a clad or repaired component is fully solution annealed with the base metal (Alloy 600 fabrication route); maximum ductility, lowest strength. Yield strength is 420 MPa in AW versus 320 MPa in SOL-ANN.

Sources

  1. AWS A5.11/A5.11M Specification for Nickel and Nickel-Alloy Welding Electrodes for Shielded Metal Arc Welding — AWS (2018)
  2. ASME BPVC Section II Part C, SFA-5.11 — ASME (2023)
  3. INCONEL Welding Electrode 182 product data — Special Metals Welding Products (2020)
  4. ASM Handbook Vol.6 — Welding, Brazing and Soldering (Ni-alloy filler metals) — ASM International (1993)
  5. GB/T 13814 (ENi6182) — SAC (2008)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.