FabDigit

Aluminum 2219

AA 2219 · UNS A92219 · EN AW-2219, AW 2219 · GB 2A16, LY16

2219 is an Al-Cu-Mn alloy with about 6.3 % copper plus V, Zr and Ti grain refiners, giving the best fusion weldability in the 2000-series family along with strength retention from below -253 °C up to about 200 °C.

CNC machiningSheet metalPremium cost $$$

Values for the T87 condition

2219 tempers and conditions

2219 is supplied in 13 conditions, soft to hard. T87 is the default FabDigit quotes; the values on this page are for it.

Compare all 13 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Softest, most formable condition for deep forming or before re-solution treatment; annealed at ~415 °C with slow cool.761721845 HB44 % IACS
Solution heat treated and naturally aged by the user
User-performed solution treatment plus natural aging, used when parts are formed in O temper and then heat treated.1853602090 HB28 % IACS
Solution heat treated, cold worked ~1 %, naturally aged
Intermediate condition for forming/welding of sheet and plate before final T81 artificial aging.24836017100 HB28 % IACS
Solution heat treated, cold worked and naturally aged
Solution-treated, cold-worked and naturally aged 2219 — moderate strength with good ductility and formability, the usual pre-weld/pre-age condition for sheet and plate.25036017100 HB28 % IACS
T3, stress relieved by stretching
Low-residual-stress plate/bar version of T31 for machined parts that will later be aged or used as-is.25036015100 HB28 % IACS
T6, heat treated by the user
Pick when parts are formed or welded soft and then given a full user solution + aging cycle; slightly lower strength than T81/T87.29041410115 HB30 % IACS
Solution heat treated and artificially aged
Standard peak-aged temper for 2219 die forgings, hand forgings and extrusions (AMS 4143).29041510115 HB30 % IACS
Solution heat treated and cold worked ~7 %
Heavily stretched pre-temper used as the starting stock for T87 tank plate; higher strength than T31 with lower ductility.31539311110 HB28 % IACS
Solution treated, mechanically stress-relieved (cold compressed),…
Forging temper (AMS 4144) with low residual stress and good short-transverse properties for machined cryogenic hardware.3454406128 HB30 % IACS
Solution heat treated, cold worked and artificially aged
Peak-aged 2219 after cold work — highest usable strength with retained cryogenic toughness and weldability, the standard aerospace tankage condition.35045510130 HB30 % IACS
T8, stress relieved by stretching
Low-residual-stress thick plate and rolled bar temper for machined structural fittings.3504558132 HB30 % IACS
Solution treated, cold worked, artificially aged
Final aged temper of T31 sheet/plate: high strength with better SCC resistance than naturally aged tempers.35245510134 HB30 % IACS
T87Default
T8 with 7 % cold work
The classic launch-vehicle cryogenic tank plate temper: highest 2219 strength with good weld and cryogenic performance.39347610130 HB30 % IACS

What is 2219?

2219 is an Al-Cu-Mn alloy with about 6.3 % copper plus V, Zr and Ti grain refiners, giving the best fusion weldability in the 2000-series family along with strength retention from below -253 °C up to about 200 °C. T81/T87 plate reaches 450–480 MPa tensile with good fracture toughness (data on file: 476 MPa tensile, 393 MPa yield, 10 % elongation, 130 HB, 30 % IACS, 130 W/m·K) and is welded with 2319 filler for launch-vehicle tanks and cryogenic pressure vessels. Corrosion resistance is poor, with stress-corrosion and intergranular sensitivity, so cladding, anodize or coatings are required; supply is mainly aerospace plate and forgings at higher cost. 2219 has a density of 2.84 g/cm³ (0.103 lb/in³), heavier than 93% of aluminum grades. It melts at 543°C (1,009 °F). 2219 has a yield strength of 393 MPa (57 ksi) and a tensile strength of 476 MPa (69 ksi) — stronger than 88% of aluminum grades. Elongation at break is 10% and the elastic modulus is 73.8 GPa (10.7 Msi).

What is 2219 used for?

  • Cryogenic propellant tanks
  • Missile and launch-vehicle structures
  • Welded cryogenic pressure vessels
  • Supersonic airframe structures
  • Machined aerospace forgings
  • Elevated-temperature structural fittings

Advantages

  • Tough — resists crack growth — 36 MPa·√m (32.8 ksi·√in), better than 93% of aluminum grades
  • High service temperature — 200°C (392 °F), better than 90% of aluminum grades
  • High strength — 393 MPa (57 ksi), better than 88% of aluminum grades
  • Readily welded — 85/100, better than 79% of aluminum grades

Limitations

  • Needs corrosion protection — 35/100, worse than 85% of aluminum grades

2219 properties

Typical room-temperature values for 2219-T87; bars are the position among aluminum grades.

Physical3

2219 has a density of 2.84 g/cm³ (0.103 lb/in³), heavier than 93% of aluminum grades. It melts at 543°C (1,009 °F).

Density2.84 g/cm³0.1 lb/in³
Melting Point (Solidus)543°C1,009 °F
Liquidus Temperature643°C1,189 °F

Mechanical12

2219 has a yield strength of 393 MPa (57 ksi) and a tensile strength of 476 MPa (69 ksi) — stronger than 88% of aluminum grades. Elongation at break is 10% and the elastic modulus is 73.8 GPa (10.7 Msi).

Elastic (Young's) Modulus73.8 GPa10.7 Msi
Shear Modulus27 GPa3.9 Msi
Bulk Modulus73 GPa10.6 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)476 MPa69 ksi
Yield Strength (0.2% offset)393 MPa57 ksi
Elongation at Break10%
Compressive Strength405 MPa58.7 ksi
Shear Strength290 MPa42.1 ksi
Fatigue Strength (Endurance Limit)103 MPa14.9 ksi
Fracture Toughness (K_IC)36 MPa·√m32.8 ksi·√in
Hardness, Brinell130 HB

Thermal6

2219 is rated for continuous service to 200°C (392 °F). It conducts heat at 130 W/m·K (75.1 BTU/hr·ft·°F), worse than 65% of aluminum grades. Thermal expansion is 22.3 µm/m·K (12.4 µin/in·°F).

Thermal Conductivity130 W/m·K75.1 BTU/hr·ft·°F
Specific Heat Capacity864 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)22.3 µm/m·K12.4 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-269°C-452 °F

Electrical3

2219 conducts electricity at 30 % IACS, worse than 73% of aluminum grades.

Electrical Conductivity30 % IACS
Electrical Resistivity5.7×10⁻⁸ Ω·m2.24 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (35/100), worse than 85% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.64 V
Corrosion ResistanceFair35/100
Chemical Resistance SummaryGood in dry atmospheres and neutral organics/fuels; poor in chlorides, seawater and acids/alkalis — Cu-rich phases cause pitting, intergranular and exfoliation attack; T8x tempers markedly more SCC-resistant than T31/T37; always clad, anodize or prime for service.

Sustainability4

Producing a kilogram of 2219 takes about 205 MJ of energy and emits 12.5 kg of CO₂ — more than 76% of aluminum grades. Typical recycled content is 5%.

Embodied Energy (primary production)205 MJ/kg88,134 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content5%

Manufacturability8

2219's machinability is good (68/100, better than 67% of aluminum grades); weldability excellent (85/100); formability poor (22/100).

MachinabilityGood68/100
Machinability Rating (AISI 1212 = 100 %)70%
WeldabilityExcellent85/100
Formability (cold)Poor22/100
CastabilityPoor30/100
Brazeability / SolderabilityPoor15/100
PolishabilityGood55/100
Anodizing Responsefair — high Cu content gives darker, less uniform and less protective films; chromic-acid or thin sulfuric anodize per MIL-A-8625 is used for aerospace corrosion protection rather than decoration

Common Calculations5

Specific Strength (UTS / density)calculated168 kN·m/kg
Specific Stiffness (E / density)calculated26 MN·m/kg
Modulus of Resiliencecalculated1,046 kJ/m³
Thermal Diffusivitycalculated53 mm²/s
Thermal Shock Resistance Indexcalculated38

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the aluminum family

Yield strength against density for every aluminum grade FabDigit runs. 2219 is highlighted; hover a dot for its name, or open the interactive family chart.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2219

Working with 2219

Is 2219 easy to machine?

Machines well in T8x tempers with sharp carbide tools, high speed and flood coolant; gummy and prone to built-up edge in O/T42.

Can 2219 be welded?

Best weldable 2000-series alloy — GTAW/GMAW/EBW/FSW with 2319 filler; welds are quench-sensitive, expect ~60–70 % of parent strength unless post-weld solution + age is possible.

Can 2219 be formed, bent or molded?

Form in O or T31/T42; T87 plate has low cold formability and should be brake-formed with generous radii or hot-formed 150–200 °C.

Manufacturability

The process limits FabDigit applies to 2219. Every 2219 part is priced by an engineer; design inside these and the quote comes back without a redesign loop.

CNC machining

MachinabilityGood68 / 100
ISO material groupN.2
Cutting speed (rough / finish)280 / 340 m/min
Minimum wall0.8 mm
Minimum internal radius1 mm
Drill depth limit6× diameter
Best surface (machined / polished)Ra 0.8 / —
Hardenable after machiningNo

Sheet metal

FormabilityFair22 / 100
WeldabilityBetter85 / 100

2219 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cumain strengthening addition5.8 – 6.86.3
Mn0.2 – 0.40.3
Si≤ 0.2
Fe≤ 0.3
Mg≤ 0.02
Zn≤ 0.1
Tigrain refiner0.02 – 0.10.06
Velevated-temperature stability0.05 – 0.150.1
Zrgrain-structure control, weld crack resistance0.1 – 0.250.18
Others (each)each≤ 0.05
Others (total)total≤ 0.15
Albalance

What surface finishes work on 2219?

Use chromic or thin sulfuric anodize plus primer for corrosion protection (Cu content darkens film); alkaline cleaning must be short to avoid intergranular attack; not suitable for bright decorative anodizing.

Surface treatments FabDigit runs on aluminum parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Aluminum 2219 in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

UNS
A92219
Aluminum Association
AA2219
EN / DIN / Werkstoff-Nr.
AW-2219AW 2219AlCu6Mn
GB (China)
2A16LY16

How much does 2219 cost?

2219 is a premium-cost aluminum ($$$), cheaper than about 59% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

2219 — frequently asked

What is 2219 used for?

2219 is typically used for cryogenic propellant tanks, missile and launch-vehicle structures, welded cryogenic pressure vessels, supersonic airframe structures, machined aerospace forgings and elevated-temperature structural fittings. In short: weldable + cryogenic; aerospace tank.

What is the yield strength of 2219?

2219 has a typical yield strength of 393 MPa (57 ksi) and a tensile strength of 476 MPa (69 ksi) — stronger than 88% of aluminum grades. Strength varies by condition: see the 13 listed tempers.

Is 2219 easy to machine?

Reasonably — machinability is rated good (68/100, better than 67% of aluminum grades). Machines well in T8x tempers with sharp carbide tools, high speed and flood coolant; gummy and prone to built-up edge in O/T42.

Can 2219 be welded?

Yes — weldability is rated excellent (85/100). Best weldable 2000-series alloy — GTAW/GMAW/EBW/FSW with 2319 filler; welds are quench-sensitive, expect ~60–70 % of parent strength unless post-weld solution + age is possible.

What surface finishes work on 2219?

Use chromic or thin sulfuric anodize plus primer for corrosion protection (Cu content darkens film); alkaline cleaning must be short to avoid intergranular attack; not suitable for bright decorative anodizing.

Can 2219 be formed, bent or molded?

Form in O or T31/T42; T87 plate has low cold formability and should be brake-formed with generous radii or hot-formed 150–200 °C.

What is the maximum service temperature of 2219?

2219 is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 2219-T87 and 2219-O?

T87 is the default condition — the classic launch-vehicle cryogenic tank plate temper: highest 2219 strength with good weld and cryogenic performance. O: softest, most formable condition for deep forming or before re-solution treatment; annealed at ~415 °C with slow cool. Yield strength is 393 MPa in T87 versus 76 MPa in O.

How much does 2219 cost?

2219 is a premium-cost aluminum ($$$), cheaper than about 59% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Can FabDigit make parts in 2219?

Yes — 2219 is available for CNC machining and sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. Aluminum Association Teal Sheets — International Alloy Designations and Chemical Composition Limits — The Aluminum Association (2018)
  2. ASTM B209 / B209M — Aluminum Sheet and Plate — ASTM (2021)
  3. AMS-QQ-A-250/30 — 2219 Aluminum Alloy Plate and Sheet — SAE (2016)
  4. AMS 4143 / AMS 4144 — 2219 Forgings (T6, T852) — SAE (2017)
  5. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  6. MMPDS-2023 Metallic Materials Properties Development and Standardization — FAA/Battelle (2023)
  7. MatWeb alloy data sheets — Aluminum 2219 tempers — MatWeb LLC (2024)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.