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Aluminum 2A80

GB 2A80

2A80 (LD8) is a high-temperature Al-Cu-Mg-Fe-Ni forging alloy of the GB 2000-series family, available in O, F, T6, T61 and T652 and in the performance class of 2618A.

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Reference datasheet — 2A80 is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the T6 condition

2A80 tempers and conditions

2A80 is supplied in 5 conditions, soft to hard. T6 is the default FabDigit quotes; the values on this page are for it.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Pick the annealed intermediate state for forging and machining when maximum plasticity (18% elongation, 60 HB) is needed for secondary forming before solution treatment and ageing.901801860 HB46 % IACS
As fabricated
Use as-forged or hot-extruded stock only as a blank for subsequent heat treatment and machining; at 155 MPa yield and 12% elongation it is not intended for load-bearing service.1552751280 HB44 % IACS
T6 variant, underaged
Choose the solution treated and under-aged temper when complex high-temperature forgings need extra ductility and toughness (11% elongation) at a strength trade-off down to 340 MPa yield.34042011115 HB41 % IACS
T6, stress relieved by compression
Pick for large open-die or closed-die forgings: compression stress relief between solution treatment and artificial ageing cuts machining distortion and residual-stress cracking, with 7% elongation.3704307122 HB40 % IACS
T6Default
Solution heat treated and artificially aged
Specify solution heat treated and artificially aged material for pistons, impellers and hot-running forgings needing the best strength/heat resistance mix (380 MPa yield, 200 °C); elongation drops to 8%.3804408125 HB40 % IACS

What is 2A80?

2A80 (LD8) is a high-temperature Al-Cu-Mg-Fe-Ni forging alloy of the GB 2000-series family, available in O, F, T6, T61 and T652 and in the performance class of 2618A. It is used for pistons and compressor parts that must hold load near 200 °C, with default T6 properties of 440 MPa tensile, 380 MPa yield, 8% elongation, 125 HB and 150 W/m·K. Weldability (22), formability (20) and corrosion resistance (33) are all low, and the Fe/Ni/Si hard phases abrade tooling, so it is a forge-and-machine alloy rather than a fabrication alloy. 2A70 is the closest alternative when more ductility is needed. 2A80 has a density of 2.8 g/cm³ (0.101 lb/in³), heavier than 81% of aluminum grades. It melts at 510°C (950 °F). 2A80 has a yield strength of 380 MPa (55.1 ksi) and a tensile strength of 440 MPa (63.8 ksi) — stronger than 86% of aluminum grades. Elongation at break is 8% and the elastic modulus is 74 GPa (10.7 Msi).

What is 2A80 used for?

  • Forged engine pistons
  • Compressor rotors and impellers
  • Compressor housings
  • High-temperature engine forgings
  • Turbocharger-adjacent brackets
  • Machined hot-section fittings

Advantages

  • High service temperature — 200°C (392 °F), better than 90% of aluminum grades
  • High strength — 380 MPa (55.1 ksi), better than 86% of aluminum grades

Limitations

  • Needs corrosion protection — 33/100, worse than 91% of aluminum grades
  • Difficult to weld — 22/100, worse than 83% of aluminum grades

2A80 properties

Typical room-temperature values for 2A80-T6; bars are the position among aluminum grades.

Physical3

2A80 has a density of 2.8 g/cm³ (0.101 lb/in³), heavier than 81% of aluminum grades. It melts at 510°C (950 °F).

Density2.8 g/cm³0.1 lb/in³
Melting Point (Solidus)510°C950 °F
Liquidus Temperature638°C1,180 °F

Mechanical12

2A80 has a yield strength of 380 MPa (55.1 ksi) and a tensile strength of 440 MPa (63.8 ksi) — stronger than 86% of aluminum grades. Elongation at break is 8% and the elastic modulus is 74 GPa (10.7 Msi).

Elastic (Young's) Modulus74 GPa10.7 Msi
Shear Modulus28 GPa4.1 Msi
Bulk Modulus76 GPa11 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)440 MPa63.8 ksi
Yield Strength (0.2% offset)380 MPa55.1 ksi
Elongation at Break8%
Shear Strength260 MPa37.7 ksi
Fatigue Strength (Endurance Limit)125 MPa18.1 ksi
Fracture Toughness (K_IC)26 MPa·√m23.7 ksi·√in
Hardness, Brinell125 HB
Hardness, Vickers135 HV

Thermal6

2A80 is rated for continuous service to 200°C (392 °F). It conducts heat at 150 W/m·K (86.7 BTU/hr·ft·°F), better than 58% of aluminum grades. Thermal expansion is 22.3 µm/m·K (12.4 µin/in·°F).

Thermal Conductivity150 W/m·K86.7 BTU/hr·ft·°F
Specific Heat Capacity875 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)22.3 µm/m·K12.4 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-196°C-321 °F

Electrical3

2A80 conducts electricity at 40 % IACS, better than 72% of aluminum grades.

Electrical Conductivity40 % IACS
Electrical Resistivity4.3×10⁻⁸ Ω·m1.69 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is poor (33/100), worse than 91% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.7 V
Corrosion ResistancePoor33/100
Chemical Resistance Summary—

Sustainability4

Producing a kilogram of 2A80 takes about 205 MJ of energy and emits 12.5 kg of CO₂ — more than 76% of aluminum grades. Typical recycled content is 12%.

Embodied Energy (primary production)205 MJ/kg88,134 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content12%

Manufacturability6

2A80's machinability is good (68/100, better than 67% of aluminum grades); weldability poor (22/100); formability poor (20/100).

MachinabilityGood68/100
WeldabilityPoor22/100
Formability (cold)Poor20/100
Brazeability / SolderabilityPoor18/100
PolishabilityGood55/100
Anodizing Response—

Common Calculations5

Specific Strength (UTS / density)calculated157 kN·m/kg
Specific Stiffness (E / density)calculated26.4 MN·m/kg
Modulus of Resiliencecalculated976 kJ/m³
Thermal Diffusivitycalculated61.2 mm²/s
Thermal Shock Resistance Indexcalculated40

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the aluminum family

Yield strength against density for every aluminum grade FabDigit runs. 2A80 is highlighted; hover a dot for its name, or open the interactive family chart.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2A80

Working with 2A80

Is 2A80 easy to machine?

Machinability in T6 is good, but the Fe/Ni/Si hard phases abrade tooling; use diamond or fine-grain carbide inserts, high spindle speeds, large rake angles and ample coolant.

Can 2A80 be welded?

Fusion weldability is poor, with hot cracking and a large drop in joint strength. Use bolted or riveted joints, friction welding or diffusion bonding, and re-solution treat and age after any welding.

Can 2A80 be formed, bent or molded?

Hot forging and die forging at about 420–470 °C work well. T6 is essentially not cold formable, so complete any bending in the O temper and heat treat afterwards.

2A80 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Sideliberate addition, improves forgeability and hot strength0.5 – 1.20.8
Feforms heat-resistant Al9FeNi phase with Ni1 – 1.61.3
Cu1.9 – 2.52.2
Mnimpurity limit≤ 0.2
Mg1.4 – 1.81.6
Ni0.9 – 1.51.2
Znimpurity limit≤ 0.3
Tigrain refiner≤ 0.15
Other (each)individual other impurity≤ 0.05
Other (total)sum of other impurities≤ 0.15
Albalance

What surface finishes work on 2A80?

Hard anodizing raises wear resistance on piston ring grooves and skirts. Decorative anodizing comes out dark; for outdoor or humid service use chromate conversion coating plus paint, or alclad protection.

Surface treatments FabDigit runs on aluminum parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Aluminum 2A80 in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

GB (China)
LD8

How much does 2A80 cost?

2A80 is a premium-cost aluminum ($$$), cheaper than about 51% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

2A80 — frequently asked

What is 2A80 used for?

2A80 is typically used for forged engine pistons, compressor rotors and impellers, compressor housings, high-temperature engine forgings, turbocharger-adjacent brackets and machined hot-section fittings. In short: 2618A performance class; load-bearing to 200 °C; forge-and-machine only.

What is the yield strength of 2A80?

2A80 has a typical yield strength of 380 MPa (55.1 ksi) and a tensile strength of 440 MPa (63.8 ksi) — stronger than 86% of aluminum grades. Strength varies by condition: see the 5 listed tempers.

Is 2A80 easy to machine?

Reasonably — machinability is rated good (68/100, better than 67% of aluminum grades). Machinability in T6 is good, but the Fe/Ni/Si hard phases abrade tooling; use diamond or fine-grain carbide inserts, high spindle speeds, large rake angles and ample coolant.

Can 2A80 be welded?

Not readily — weldability is rated poor (22/100). Fusion weldability is poor, with hot cracking and a large drop in joint strength. Use bolted or riveted joints, friction welding or diffusion bonding, and re-solution treat and age after any welding.

What surface finishes work on 2A80?

Hard anodizing raises wear resistance on piston ring grooves and skirts. Decorative anodizing comes out dark; for outdoor or humid service use chromate conversion coating plus paint, or alclad protection.

Can 2A80 be formed, bent or molded?

Hot forging and die forging at about 420–470 °C work well. T6 is essentially not cold formable, so complete any bending in the O temper and heat treat afterwards.

What is the maximum service temperature of 2A80?

2A80 is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 2A80-T6 and 2A80-O?

T6 is the default condition — specify solution heat treated and artificially aged material for pistons, impellers and hot-running forgings needing the best strength/heat resistance mix (380 MPa yield, 200 °C); elongation drops to 8%. O: pick the annealed intermediate state for forging and machining when maximum plasticity (18% elongation, 60 HB) is needed for secondary forming before solution treatment and ageing. Yield strength is 380 MPa in T6 versus 90 MPa in O.

How much does 2A80 cost?

2A80 is a premium-cost aluminum ($$$), cheaper than about 51% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. ASM Handbook Vol.2 — Properties of Aluminum Alloys (2618 analog) — ASM International (1990)
  2. MMPDS typical properties, 2618-T61 — Battelle/FAA (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.