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Titanium Ti Grade 35-STA (Solution treated and aged)

Heat-treated state

UNS R56340 · ASTM Grade 35 · also TIMETAL 62S

Choose for maximum strength in fasteners, springs and thin high-load sections; ductility and toughness drop.

High cost $$$$

Values for the STA condition

Other Ti Grade 35 tempers and conditions

Ti Grade 35 is listed in 5 conditions; see the grade overview at Ti Grade 35.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed
Softest, most ductile condition — used as the pre-form state for deep drawing and cold heading before ageing.8309002030 HRC1 % IACS
SPF/Annealed
Condition of parts after low-temperature (≈750–800 °C) superplastic forming/diffusion bonding — the alloy's signature application.8909601532 HRC1 % IACS
AnnealedDefault
mill annealed (typ. 700–780 °C, air cool)
Standard stocked condition for sheet, plate and bar; best balance of strength, ductility and toughness.9209901633 HRC—
Cold worked
As-cold-rolled strip or drawn wire; higher strength with reduced ductility, normally stress-relieved or annealed before use.1,0501,120836 HRC1 % IACS
STAThis page
Solution treated and aged
Choose for maximum strength in fasteners, springs and thin high-load sections; ductility and toughness drop.1,2001,290940 HRC—

What is Ti Grade 35-STA?

Ti Grade 35-STA is Ti Grade 35 heat treated to STA — choose for maximum strength in fasteners, springs and thin high-load sections; ductility and toughness drop. Ti Grade 35-STA has a yield strength of 1,200 MPa (174 ksi) and a tensile strength of 1,290 MPa (187 ksi) — stronger than 100% of titanium grades. Elongation at break is 9% and the elastic modulus is 114 GPa (16.5 Msi). Ti Grade 35-STA has a density of 4.54 g/cm³ (0.164 lb/in³), heavier than 80% of titanium grades. It melts at 1,590°C (2,894 °F). Annealed is the default condition FabDigit quotes; STA is available on request or by drawing note.

Advantages

  • High strength — 1,200 MPa (174 ksi), better than 100% of titanium grades

Limitations

  • Difficult to machine — 14/100, worse than 100% of titanium grades
  • Limited ductility — 9%, worse than 97% of titanium grades
  • Low fracture toughness — 50 MPa·√m (45.5 ksi·√in), worse than 96% of titanium grades
  • Low electrical conductivity — 1 % IACS, worse than 89% of titanium grades
  • Difficult to weld — 55/100, worse than 87% of titanium grades

Ti Grade 35-STA properties

Typical room-temperature values for Ti Grade 35-STA; 15 are specific to this condition. Other listed values are Ti Grade 35 reference data and may not represent this condition. Bars are the position among titanium grades.

Physical3

Ti Grade 35-STA has a density of 4.54 g/cm³ (0.164 lb/in³), heavier than 80% of titanium grades. It melts at 1,590°C (2,894 °F).

Density4.54 g/cm³0.16 lb/in³
Melting Point (Solidus)1,590°C2,894 °F
Liquidus Temperature1,650°C3,002 °F

Mechanical16

Ti Grade 35-STA has a yield strength of 1,200 MPa (174 ksi) and a tensile strength of 1,290 MPa (187 ksi) — stronger than 100% of titanium grades. Elongation at break is 9% and the elastic modulus is 114 GPa (16.5 Msi).

Elastic (Young's) Modulus114 GPa16.5 Msi
Shear Modulus43 GPa6.2 Msi
Bulk Modulus105 GPa15.2 Msi
Poisson's Ratio0.32
Tensile Strength (Ultimate)1,290 MPa187 ksi
Yield Strength (0.2% offset)1,200 MPa174 ksi
Elongation at Break9%
Reduction in Area25%
Compressive Strength960 MPa139 ksi
Shear Strength780 MPa113 ksi
Fatigue Strength (Endurance Limit)660 MPa95.7 ksi
Fracture Toughness (K_IC)50 MPa·√m45.5 ksi·√in
Charpy V-Notch Impact (RT)12 J8.9 ft·lbf
Hardness, Brinell315 HB
Hardness, Rockwell C40 HRC
Hardness, Vickers400 HV

Thermal6

Ti Grade 35-STA is rated for continuous service to 315°C (599 °F). It conducts heat at 7 W/m·K (4.04 BTU/hr·ft·°F), worse than 76% of titanium grades. Thermal expansion is 9.4 µm/m·K (5.22 µin/in·°F).

Thermal Conductivity7 W/m·K4 BTU/hr·ft·°F
Specific Heat Capacity530 J/kg·K0.13 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)9.4 µm/m·K5.2 µin/in·°F
Latent Heat of Fusion365 J/g157 BTU/lb
Max Service Temperature (continuous)315°C599 °F
Min Service Temperature-100°C-148 °F

Electrical3

Ti Grade 35-STA conducts electricity at 1 % IACS, worse than 89% of titanium grades.

Electrical Conductivity1 % IACS
Electrical Resistivity1.7×10⁻⁶ Ω·m66.9 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (85/100), worse than 93% of titanium grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceExcellent85/100
Chemical Resistance SummaryExcellent in seawater, chlorides, oxidising acids and most organics thanks to the passive oxide; attacked by HF, hot concentrated HCl/H2SO4/phosphoric acid, and dry chlorine; risk of hydrogen pickup in reducing acids and of ignition in pure oxygen at pressure.

Sustainability4

Producing a kilogram of Ti Grade 35-STA takes about 680 MJ of energy and emits 44 kg of CO₂ — more than 51% of titanium grades. Typical recycled content is 25%.

Embodied Energy (primary production)680 MJ/kg292,348 BTU/lb
Embodied Carbon (primary production)44 kg CO₂/kg
Embodied Water480 L/kg57.5 gal/lb
Typical Recycled Content25%

Manufacturability8

Ti Grade 35-STA's machinability is not recommended (14/100, worse than 100% of titanium grades); weldability good (55/100); formability poor (25/100).

MachinabilityNot recommended14/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityGood55/100
Formability (cold)Poor25/100
CastabilityPoor30/100
Brazeability / SolderabilityFair45/100
PolishabilityVery good70/100
Anodizing Responsegood — accepts Type II colour anodising (AMS 2488 Type II) and hard anodic/oxide conversion coatings for galling control; colour uniformity slightly affected by the Fe-rich beta phase

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Ti Grade 35-STA

Is Ti Grade 35 easy to machine?

Machine like Ti-6Al-4V but ~10–20 % slower: rigid setups, sharp uncoated-carbide or AlTiN tools, 20–40 m/min in the annealed state, heavy flood coolant, never dwell in the cut.

Can Ti Grade 35 be welded?

GTAW, plasma, laser or EB welding in high-purity argon or vacuum with full back-shielding; weld metal is stronger but less ductile than base metal, so post-weld anneal or full STA is recommended.

Can Ti Grade 35 be formed, bent or molded?

Its main selling point — good room-temperature bendability in the ST/annealed condition and superplastic forming at only ~750–800 °C (lower than Ti-6Al-4V), enabling SPF/diffusion-bonded structures with reduced tooling wear.

What surface finishes work on Ti Grade 35?

Descale by grit blast + HNO3/HF pickle after hot work; accepts Type II colour anodising, oxide/anodic conversion coatings for galling resistance, and polishes well due to its fine grain size.

Ti Grade 35 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Al4 – 54.5
V2.5 – 3.53
Mo1.8 – 2.22
Febeta stabiliser; responsible for grain refinement and low-temperature SPF1.7 – 2.32
O≤ 0.150.1
C≤ 0.05—
N≤ 0.05—
Hmax (sheet/strip may be lower)≤ 0.02—
Other, eachresiduals≤ 0.1—
Other, totalresiduals≤ 0.4—
Tibalance—

Ti Grade 35-STA — frequently asked

What is Ti Grade 35-STA used for?

Ti Grade 35-STA is typically used for aerospace fasteners, formed sheet-metal brackets, superplastically formed and diffusion-bonded panels, airframe clips and stiffeners, machined fittings and links and hot-formed ducting components. In short: low-cost Ti-6Al-4V substitute; cold-formable alpha-beta alloy; lower-temperature SPF.

What is the yield strength of Ti Grade 35-STA?

Ti Grade 35-STA has a typical yield strength of 1,200 MPa (174 ksi) and a tensile strength of 1,290 MPa (187 ksi) — stronger than 100% of titanium grades. Strength varies by condition: see the 5 listed tempers.

Is Ti Grade 35-STA easy to machine?

Not especially — machinability is rated not recommended (14/100, worse than 100% of titanium grades). Machine like Ti-6Al-4V but ~10–20 % slower: rigid setups, sharp uncoated-carbide or AlTiN tools, 20–40 m/min in the annealed state, heavy flood coolant, never dwell in the cut.

Can Ti Grade 35-STA be welded?

Yes — weldability is rated good (55/100). GTAW, plasma, laser or EB welding in high-purity argon or vacuum with full back-shielding; weld metal is stronger but less ductile than base metal, so post-weld anneal or full STA is recommended.

What surface finishes work on Ti Grade 35-STA?

Descale by grit blast + HNO3/HF pickle after hot work; accepts Type II colour anodising, oxide/anodic conversion coatings for galling resistance, and polishes well due to its fine grain size.

Can Ti Grade 35-STA be formed, bent or molded?

Its main selling point — good room-temperature bendability in the ST/annealed condition and superplastic forming at only ~750–800 °C (lower than Ti-6Al-4V), enabling SPF/diffusion-bonded structures with reduced tooling wear.

What is the maximum service temperature of Ti Grade 35-STA?

Ti Grade 35-STA is rated for continuous use to about 315°C (599 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Ti Grade 35 Annealed and Ti Grade 35-STA?

Annealed is the default condition — standard stocked condition for sheet, plate and bar; best balance of strength, ductility and toughness. STA: choose for maximum strength in fasteners, springs and thin high-load sections; ductility and toughness drop. Yield strength is 920 MPa in Annealed versus 1,200 MPa in STA.

Sources

  1. ASTM B265 — Titanium and Titanium Alloy Strip, Sheet, and Plate (Grade 35, UNS R56340) — ASTM International (2020)
  2. ASTM B348 — Titanium and Titanium Alloy Bars and Billets — ASTM International (2021)
  3. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  4. Materials Properties Handbook: Titanium Alloys — ASM International (1994)
  5. SP-700 (Ti-4.5Al-3V-2Mo-2Fe) alloy data sheet — NKK / Nippon Steel & Sumitomo Metal (2015)
  6. ASM Handbook Vol.13B — Corrosion: Materials (titanium and titanium alloys) — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.