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Steel 8650-SA (Spheroidize annealed)

Heat-treated state

AISI/SAE 8650

Subcritical spheroidizing cycle used before cold heading/upsetting of this high-carbon 8600 grade.

CNC machiningSheet metalStandard cost $$

Values for the SA condition

Other 8650 tempers and conditions

8650 is listed in 11 conditions; see the grade overview at 8650.

Compare all 11 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
SAThis page
Spheroidize annealed
Subcritical spheroidizing cycle used before cold heading/upsetting of this high-carbon 8600 grade.3606602612 HRC8.1 % IACS
full anneal ~795 °C, slow cool
Softest condition; choose for heavy machining, cold forming or before re-hardening.38671522.5212 HB—
HRDefault
Hot rolled
Cheapest stock form for parts that will be fully heat treated after rough machining.5508601824 HRC—
~870 °C, air cool
Uniform fine-grain structure with high as-cooled strength; use to refine forgings before final hardening.6901,0251432 HRC—
Cold rolled
Cold-rolled strip for stamped/blanked hardenable parts where tight thickness and good surface are needed.7009001026 HRC7.8 % IACS
Cold drawn
Cold-drawn (usually annealed-then-drawn) bar giving straight, size-accurate stock with higher yield and better finish than hot rolled.7909301228 HRC7.8 % IACS
Oil quenched, high temper
Tough, readily machinable hardness band for shafts and large sections where impact matters more than wear.8309652030 HRC7.6 % IACS
Oil quenched, temper ~565-595 °C
Common ordering band for gears, sprockets and pins needing higher wear resistance while still machinable.9851,1101636 HRC7.5 % IACS
Quenched and tempered
General-purpose high-strength condition (~36-40 HRC) balancing strength, fatigue life and toughness.1,0551,1751539 HRC—
Q&T 425 °C temper
Higher-strength/wear condition for pins, cams and light tooling where toughness demand is moderate.1,3251,4501245 HRC—
Q&T 205 °C temper
Maximum-hardness/strength condition for wear parts; low ductility and notch sensitivity, avoid impact loading.1,6751,9301054 HRC—

What is 8650-SA?

8650-SA is 8650 heat treated to SA — subcritical spheroidizing cycle used before cold heading/upsetting of this high-carbon 8600 grade. 8650-SA has a yield strength of 360 MPa (52.2 ksi) and a tensile strength of 660 MPa (95.7 ksi) — weaker than 72% of steel grades. Elongation at break is 26% and the elastic modulus is 205 GPa (29.7 Msi). 8650-SA has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). HR is the default condition FabDigit quotes; SA is available on request or by drawing note.

Advantages

  • Ductile — tolerates forming and impact — 26%, better than 82% of steel grades
  • Polishes to a fine finish — 65/100, better than 78% of steel grades

8650-SA properties

Typical room-temperature values for 8650-SA; 23 are specific to this condition. Other listed values are 8650 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

8650-SA has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,480°C2,696 °F

Mechanical15

8650-SA has a yield strength of 360 MPa (52.2 ksi) and a tensile strength of 660 MPa (95.7 ksi) — weaker than 72% of steel grades. Elongation at break is 26% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)660 MPa95.7 ksi
Yield Strength (0.2% offset)360 MPa52.2 ksi
Elongation at Break26%
Reduction in Area55%
Shear Strength430 MPa62.4 ksi
Fatigue Strength (Endurance Limit)300 MPa43.5 ksi
Fracture Toughness (K_IC)95 MPa·√m86.5 ksi·√in
Charpy V-Notch Impact (RT)38 J28 ft·lbf
Hardness, Brinell195 HB
Hardness, Rockwell C12 HRC
Hardness, Vickers205 HV

Thermal6

8650-SA is rated for continuous service to 400°C (752 °F). It conducts heat at 47 W/m·K (27.2 BTU/hr·ft·°F), better than 75% of steel grades. Thermal expansion is 12.3 µm/m·K (6.83 µin/in·°F).

Thermal Conductivity47 W/m·K27.2 BTU/hr·ft·°F
Specific Heat Capacity475 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.3 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-40°C-40 °F

Electrical3

8650-SA conducts electricity at 8.1 % IACS, better than 61% of steel grades.

Electrical Conductivity8.1 % IACS
Electrical Resistivity2.13×10⁻⁷ Ω·m8.39 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.62 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts in humid air and water, attacked by dilute acids and chlorides; requires oil, phosphate, zinc/Cr plating or paint. Adequate in dry oil/grease-lubricated service.

Sustainability4

Producing a kilogram of 8650-SA takes about 29 MJ of energy and emits 2.2 kg of CO₂ — less than 53% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)29 MJ/kg12,468 BTU/lb
Embodied Carbon (primary production)2.2 kg CO₂/kg
Embodied Water50 L/kg6 gal/lb
Typical Recycled Content30%

Manufacturability7

8650-SA's machinability is fair (48/100, worse than 57% of steel grades); weldability poor (34/100); formability fair (52/100).

MachinabilityFair48/100
Machinability Rating (AISI 1212 = 100 %)62%
WeldabilityPoor34/100
Formability (cold)Fair52/100
Brazeability / SolderabilityGood55/100
PolishabilityGood65/100
Anodizing Responsen/a — ferrous alloy; use black oxide, phosphate, zinc or hard-chrome plating instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 8650-SA

Is 8650 easy to machine?

Best machined annealed or ≤32 HRC with rigid setups, carbide tooling and generous coolant; above ~40 HRC switch to CBN/ceramic or grinding.

Can 8650 be welded?

Poor weldability at 0.50 %C — preheat 260-370 °C, use low-hydrogen consumables and temper immediately after welding; avoid welding in the hardened condition.

Can 8650 be formed, bent or molded?

Cold forming only in the annealed/spheroidized state with generous bend radii; hot forge 1050-1200 °C then normalize before hardening.

What surface finishes work on 8650?

Not anodizable; protect with black oxide, phosphate, zinc or hard-chrome plating (bake to relieve hydrogen above 40 HRC), or take a high polish for die/tool surfaces.

8650 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C8650 = 0.50 %C nominal0.48 – 0.530.5
Mn0.75 – 10.88
Si0.15 – 0.350.25
Ni0.4 – 0.70.55
Cr0.4 – 0.60.5
Mo0.15 – 0.250.2
P≤ 0.040.02
Smax; 8650H/86L50 variants differ≤ 0.040.03
Febalance—

8650-SA — frequently asked

What is 8650-SA used for?

8650-SA is typically used for shafts, gears and axles. In short: workhorse Ni-Cr-Mo bar.

What is the yield strength of 8650-SA?

8650-SA has a typical yield strength of 360 MPa (52.2 ksi) and a tensile strength of 660 MPa (95.7 ksi) — weaker than 72% of steel grades. Strength varies by condition: see the 11 listed tempers.

Is 8650-SA easy to machine?

Reasonably — machinability is rated fair (48/100, worse than 57% of steel grades). Best machined annealed or ≤32 HRC with rigid setups, carbide tooling and generous coolant; above ~40 HRC switch to CBN/ceramic or grinding.

Can 8650-SA be welded?

Not readily — weldability is rated poor (34/100). Poor weldability at 0.50 %C — preheat 260-370 °C, use low-hydrogen consumables and temper immediately after welding; avoid welding in the hardened condition.

What surface finishes work on 8650-SA?

Not anodizable; protect with black oxide, phosphate, zinc or hard-chrome plating (bake to relieve hydrogen above 40 HRC), or take a high polish for die/tool surfaces.

Can 8650-SA be formed, bent or molded?

Cold forming only in the annealed/spheroidized state with generous bend radii; hot forge 1050-1200 °C then normalize before hardening.

What is the maximum service temperature of 8650-SA?

8650-SA is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 8650-HR and 8650-CD?

HR is the default condition — cheapest stock form for parts that will be fully heat treated after rough machining. CD: cold-drawn (usually annealed-then-drawn) bar giving straight, size-accurate stock with higher yield and better finish than hot rolled. Yield strength is 550 MPa in HR versus 790 MPa in CD.

Can FabDigit make parts in 8650-SA?

Yes — 8650-SA is available for CNC machining and sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. SAE J404 — Chemical Compositions of SAE Alloy Steels — SAE International (2021)
  2. ASTM A29/A29M — Steel Bars, Carbon and Alloy, Hot-Wrought, General Requirements — ASTM (2020)
  3. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  4. ASM Handbook Vol.4 — Heat Treating — ASM International (1991)
  5. ASM Handbook Vol.16 — Machining — ASM International (1989)
  6. Atlas of Stress-Strain Curves / Heat Treater's Guide: Standard Steels — ASM International (1995)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.